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Denim Installation

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REF.	53285-1
BRAND	Others
Short description	Denim Installation
YEAR	Before 1980, 2006
QUANTITY	1
LOCATION	EUROPE Western and Northern
DATE	09 Sep. 2008

Denim Installation

Brand:
Open end spinning 672 rotors, spinning 6's up to 20's for denim & Fancy denim yarns

Blow room
1 Rieter Uniflock , Model A1/2 , Year 1985
1 Rieter Manual bale opener, Year 1977 For sliver waste recycling
1 Rieter Unimix, Model B7/2 , Year 1985
1 Rieter Uniclean , Model B10, Year 1995
4 Rieter Cleaners, Model ERM B5/5, Year: 1 x 1987, 2 x 1988, 1 x 1990
2 Rieter flock Feeders, Model A7/2, Year 1977

Waste recycling
1 Treutschler Pre filter (Cyclon), Model SFV, Year 1995
1 Treutschler filter (Separator/Fine filter ), Model SFF, Year 1995
1 Rieter Monocylinder , Model B4/1 , Year 1985
1 Rieter Fine opener, Model B3/3, Year 1995
1 Luwa bale press , Year 1995

Cards
8 Rieter Cards , Model C 4, Year 3 x 1986, 2 x 1987, 3 x 1990, Rieter Autoleveller ,
Aerofeed 'N' Chutes, Automatic Can Changer , Can Size 24" x 48"
3 Rieter Cards , Model C 50, Year 1995, Aerofeed 'N' Chutes , Rieter Autoleveler
Automatic Can Changer, Can Size 24" x 42"

Draw frames
4 Rieter Draw Frames ,
3 x Model RSB 951, Year 1995
1 x Model RSB 51, Year 1980
6 doublings, Autoleveller, Single delivery , Automatic doffing, Can size 20 x 42"

OE Spinning
4 Schlafhorst Open End spinning frames
Model SRZ, Spin box SE 8 , Tube take up , Year : 1 x 1986, 2 x 1987, 1 x 1988
168 Positions each, 1 Piecer / doffer p/machine, with program navel cleaning
Jumbo magazine for empty tubes , Informator , 40 mm rotors
OB 20 Opening rollers , KN 4 navels , Exhaust - down
Uster Polyguard yarn clearers (Installed in 1995)
(3) Machines installed with AMSTLER SLUB DEVICE (1995/1997)
with (3) sets of opening rollers "Burkhardt 324" for the above

-All plant accessories, shop machines, cans etc.
-Lot spare parts
-(Card Clothing & Grinding m/c, Flat Mounting & Griding m/c, Cot Grinding m/c)

Production rates
@ 6's 9,000 Kg/24 Hs
@ 7's 8,000 Kg/24 Hs
@ 10's 6,000 Kg/24 Hs
@ 20's 3,700 Kg/24 Hs

Weaving Preparation, Indigo Salsher & Sizing
Warping
1 Benninger Direct warping machine, Model 2D/A , Year 1982
Working width 1.4 meter, Flange dia. 1,000 mm (warp weight up to 500 Kg.)
With Benninger Creel Type GE-GCF, V type, 620 Positions , gauge 35 cm, electronic stop motion
1 Hacoba Direct warping machine, Model NHZ1400 , Year 1990
Working width 1.5 meter, Flange dia. 1,500 mm (warp weight up to 1,000 Kg.)
With Hacoba Creel, type G5V , V type
420 Positions, gauge 33 cm, electronic stop motion
Remains winding
1 Schlafhorst 138 Winding machine, Year 1988, Model CKW-P-X, 20 Positions, manual magazine, Take up 4 deg.20'.
1 Motocono Winding machine, Year 1989, 16 positions
Waxing, take up 4 deg. 20'

Indigo Slasher Dye range
1 Rotal / Master Indigo Dye Range
14 Positions Rotal beam creel , Year 1992, for beams of 1.6 meter width
Master Indigo dye range, 1992, working width up to 1,750 mm, comprising of:
12 Master Dye boxes, year 1992, each with 2 squeeze rolls each:
1 Wetting / mercerizing / bottoming box
-1 x 10 Ton pressure on squeezers
Set mercerizing floating cylinders on upper level
3 Washing or Indigo boxes
-2 x 10 , 1 x 5 Ton pressure on squeezers
6 Indigo boxes
-3 x 5 , 3 x 10 Ton pressure on squeezers
1 Washing / Topping box
-1 x 5 Ton pressure on squeezers
1 Washing box
-1 x 10 Ton pressure on squeezers

Possible also to dye Sulfur dyes in boxes 5-7
9 Rapidsky-Reinforced Oxidation (Hi speed blowers)
1 Yarn accumulator, content 135 m'
1 Rotal Pre-drying range, 10 drying cylinders, (6 Teflon coated)
1 Rotal 8 position beam creel (1997) (possibility to add white yarns for achieving stripes)
1 Rotal size box , double dip
1 Rotal Drying range, 12 drying cylinders, (6 Teflon coated), Humidity control
1 Rotal Headstock (Beamer) , ww up to 2.6 meter, 1000 mm flange dia.
1 Arel controls (Dosing, temperature, ph, redex, elongation, squeezing, speed, flowmeters)
1 Color kitchen (6 tanks, 3 x 10,000 L, 2 x 5,000 L, 1 x 3,000 L)
1 Size kitchen, Mixing tank, Reserve tank, Mass flow meter

1 Laboratory (ph, redex, spectrophotometer-genesys 10vis, Mettler Toledo scale, Titrator DL 22
Total length of Indigo range – 75 meter
Working speed 30-40 meter / min
Capacity 36,000 meter / 24 hs

Sizing (ex Indigo slasher)
1 Sucker Sizing machine consisting of:
Sucker Beam Creel for 14 beams (possible to mount additional 2 beams)
Year 1990 , Width 1.8 m'
Section Yarn accumulator, Year 1982 (yarn content of 120 m')
Sucker pre drying range, Year 1982 , 7 drums , (3 Teflon coated) MAHLO humidity control
Sucker Size box, model SDx, Year 1990, double dip
Sucker drying range, Year 1982 , 9 drums , (4 Teflon coated), MAHLO humidity control
2 section Yarn accumulator ,Year 1982 (yarn content of 120 m' in total)
Sucker Head stock (Beamer), Year 1982 , Take up for Beams of 2.4 m' wide, Flange dia.1000 mm
Elongation and speed, electronically controlled
Size Kitchen - 2 Mixing tanks , 1 Reserve tank

Weaving
75 Vamatex Leonardo weaving looms
(39) = 16 x 1999, 15 X 2000, 8 X 2002 -Model Leonardo
(16) = 16 X 2005 - Model Leonardo Silver
(20) = 8 X 2005 , 12 X 2006 - Model Leonardo Silver HI-DRIVE
Reinforced for denim
Working width 2.1 meter
4 Colors Controlled by Electronic selector
Electronic let off and take up
Fimtessile Electronic dobby , Model 6P (on the Leonardo Silver & Hi-Drive)
Fimtessile Electronic dobby , Model RD 3010 (On the Leonardo)
Capacity 12/12/12 (On the Hi-Drive dobby is 20/12/12)
Leno selvedge
Auto pick finder, Auto shed leveling
6 Drop wire bars, ACTEX warp stop motion
Roj Electronic weft monitoring
Each With:
10 Frames (OMV)
3 weft feeders, Roj "Chrono X2" or "Chrono HS" or LG "Sirio Progress" , with cone stand
3 warp beams 1,000 mm flange dia.(on Leonardo Silver & Hi-Drive)
2.25 warp beams 1,000 mm flange dia.(on Leonardo)
1 Lameccanica / Ferber batcher up to 1.4 m' diameter of fabric take up
10,000 Heddles ("J" type 331 mm)
10,000 Drop wires (Open type)
Capacity of weaving (depends on fabric density) between 600,000-700,000 meter / month
5 Magitex Overhead cleaners with Tracks of 50 meter each
Year 2000, Model ACK 33, Covering 5 out of 9 loom lines
1 Knottex Warp tyeing m/c, Year 2002, Model AS/2, Table width 2.2 meter
1 Knottex Warp Tyeing m/c, Year 1986 Model TS, table width 2.2 meter
1 Uster Reaching in m/c,Year 1982 Model HAU 48V, For heddles
1 Genkinger empty beam Trolley, Year 2001, Model LTW3, 300 Kg. capacity
1 Genkinger full beam Trolley, Year 2000, Model EE-KMUR, 1,000 Kg. capacity
1 Hubtex full warp beams and fabric batcher Trolley, Year 2001, Model KHW-TEF, 2,000 Kg. capacity
1 ANTARA – Loom data, model DAT70
Denim Finishing, working width 1.8 meter
Fabric finishing line in two parts (All Sperotto Rimar unless mentioned otherwise)

Part 1
- Feeding Conveyor for full fabric batchers
- Brushing and beating unit
- "J" Scray
- 1 Osthoff Singeing m/c, Year 1997, Model U97M
- 1 Desizing box
- 1 Fullard for moisturizing
- Set of skewing rollers and fabric expenders
- Drying tower of 24 cylinders, all Teflon coated
- "J" Scray
- Delivery to "A" frame or plaiter

Part 2
- "J" Scray
- Steaming and spaying unit
- Open Tenter 6 meter long, Horizontal clip chain
- 1 Sperotto Sanforizing m/c, Year 1998, Model FSL 2000 ,Palmer dryer
- Delivery to "A" Frame or plaiter

Mercerizing (shop made)
- Fabric entry frame
- Master 3 fullards, Year 1988, with high exit for stabilizing
(can be used for applying Caustic soda, or any other chemical)
- 1 Benninger Wash range, Year 1991, Model Extracta , 3 Wash boxes
- Benninger Cylinder dryer tower, Year 1984, 8 Cylinders (4 teflon coated)
- Chemical mixing tanks
- Heat exchanging unit

Fabric Inspection
5 Menzel Inspection tables, Year 1 x 1986, 4 x 1977, Working width 1,7 meter

Laboratory and Miscellaneous
3 Milnor Lab washing m/c, Year 1979,1982,1992
2 Passat dryers, Year 1992, Model 144
1 Brother sewing m/c, Model MA4-N31-92-5
1 Brother sewing m/c, Model LT2-B845-5
1 Polytex Fabric samples cutter, Year 1997, Model ZH
1 James Heal & Co, Light Box, Year 2004, Model CAC

Transport & handling
2 Still Fork Lifts, 1 x 1997, Model R60-30, Lifting capacity 3 T, Electricity operated
1 x 2001, Model R60-30, Lifting capacity 3 T, Electricity operated
2 Yale Fork lifts 1 x 1994, Model CDP 25, 2.5 T Lifting capacity, Diesel operated
1 x 1995, Model CDP 25, 2.5 T Lifting capacity, Diesel operated
1 Linda Fork Lift, Year 2002 , Model HD25, 2.5 T Lifting capacity, Diesel operated
2 Still Pallet towing electrically operated,Year 1998, Model EGU-20
2 Genie Lifting ramp, Year 1997, Model LWP 252 (For operators)
7 Demag Overhead traveling cranes, Year 2000 , Model 6 x GEAR, 1 x KBK 250
Capacity: 5 x 2 T, 1 x 1 T, 1 x 250 Kg.
1 Agam Conveyor for loading, Year 1988
1 Agam Movable Ramp
for loading, Year 1988

Fabric cutting
2 Niebuhr Spreading tables
1 x year 1995, 48 m' long, Model SY-250, working width 1.7 m'
1 x year 1991, 24 m' long, Model SY-500, working width 1.7 m'
2 Gerber cutters
1 x 1992, Model S91 (C-100)
1 X 1999, Model S91 TCW (C-200)
2 Gerber Pattern design
1 x 1999, Model ACCUMARK
1 x 2003, Model ACCUMARK
Gerber Plotter,
Year 1999, Model INFINITY

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