Comas muffin line 3.000 - 10.000 pieces / hour

Capacity: 3.000 – 10.000 pieces / hour, depending on weight
Weight range: 50-130 gram per piece

For production of high quality muffins
Out of production, still in line


Line consisting of:

Ingredient scaling & dosing, consisting of:
• Reimelt weighing head
• Reimelt sugar dosing unit
• Tonelli mixing system U 3300


Inteda Engineering Form sheet cleaning and suction station, capacity 250 forms/hour, consisting of:
• Transport conveyors
• Baking form cleaning
• Crumb extraction


Comas baking tray handling system, consisting of:
• Muffin tray unloading station
• Muffin tray stacking station
• Empty muffin tray return station
• Muffin tray adding station
• Inteda Engineering insert mold vacuum handling device


Comas muffin filling station, consisting of:
• Muffin dispenser, model IS 1100 (270 trays/h)
• Muffin cream cheese topping station, model IT 600
• Ingredient decoration station
• Inteda Engineering fruit decoration station
• Manual form take off on racks


Baking:
• 10 Pieces of Werner & Pfleiderer rack rotary ovens, model REC 1280, year 2006, 2013, 2017
• Dual fueled ( Oil / Gas )
• Oven racks, (30pcs), backing trays


Cooling station consisting of:
• Hammerle/Horburger/Schmid rack transport system
• Schmid rack cooling station with 3 zones, model 10510-HAST-01.01


Comas decorating, consisting of:
• Injection station, model LDI
• Turning station, model LDI 1000
• Decap station
• Glaze station
• Glaze air dry station
• Vibration dispenser unit, model 0039-414
• Cooling tunnel with 2 zones, model BT 1000


Packaging system:
• Packaging of single muffins (10.000 pieces/h)
• Blister packaging 12 pieces per set (833 pieces/h)
• Blister packaging 2 pieces per set (4.000 pieces/h)


Packaging, consisting of:
• Inteda Engineering automatic palletizing system and conversion of pallet transport
• 2 Adepts robots, model Cobra S800 Dual CX Robot system
• Transport conveyors
• Inteda Engineering stacker station
• Metal detector
• Kallfass side sealing machine station, model Compact 450 SO
• Labeling unit
• Vimco packaging machine (wrap around), model 817
• Vimco tray erector, model FAC 555
• Vimco Inserter, model 818
• Ilapack foil packaging machine, model Delta 3000DC
• Labeling unit
• Metal detector


Additional accessories:
• W&K Automation GmbH emulsion mixer, model UR 600
• Boyens Backservice spray unit , model AP 400
• Fruit spreader device including work platform (incorporation of frozen fruits)
• Rack trolleys approx. 35 pieces in stock with 12 trays, per tray 40 molds
• Wolf glaze dissolving kettle for chocolate
• MFH chocolate heater, model 001
• Tonelli air pump/filling machine, TSB 300


Electrical 220/380 V – 3 Ph – 50Hz
Controlled by Siemens PLC, model S7