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Hajek VSE™ 30 / 420 Thermoforming Machine

Ref : 2164251-5-MT
Condition : New
Manufacturer : Hajek
Model : VSE™ 30 / 420 Thermoforming Machine
Product Size : -
Year(s) : 2016
Quantity : 1
Location : Seller or machines location:
EUROPE (Western and Northern)

Packaging Material:
Bottom web (semi-rigid), Type: PS/PE, PVC/PE or APET/PE
Width: 422 mm (+2 mm)
Thickness: approx. 350 µm
Hot seal compliant, draw compliant
Top web (flexible), Type: PA/PE, max. Thickness 100 µm
Width: 420 mm (+/- 1 mm)
Thickness: 80 µm
Hot seal compliant
Goods to be packed: not defined
Basic Machine
Consisting of:
Stainless steel construction
Hygienic design (IP 65)
Stainless steel machine frame and side panels are designed according to the
latest hygiene requirements. Side panels are easily removable and accordingly
hinged for cleaning operation. The three-dimensional welded modules have a
maximum stiffness and can be easily cleaned in between the connection points.
Machine chassis
Frame length 5,730 mm
Machine length incl. Jumbo film unwind approx. 7,675 mm
Machine width including cabinet 1,200 mm
Machine height approx. 1,925 mm
Control cabinet width 1,000 x height 1,700 x depth 350 mm
Machine cover panel in loading area
Nominal machine width 420 mm
Transport chain 5/8" K
Electric basic equipment
Voltage 400 V, frequency 50 Hz, 3 phase(s), with neutral wire and protective
conductor
Power supply with main switch (lockable)
Integrated socket for AC voltage in control cabinet
Emergency stop button
Integrated safety system (Safety Logic) consisting of:
Safety PLC
Safety sensors and safety actuator
Perforated plate safety covers made of stainless steel, Hygienic design

Infeed module ELM 1
Length 1,400 mm

Lifting system Forming
Receiver of forming formats
Pneumatic driven lifting system
Load capacity 70 kN (forming pressure)
Max. opening width 160 mm (lifting bottom/top: 160/0 mm)

Bottom web forming
Valve block FS 100
Heating with air pressure
Forming with vacuum

Loading module BLM 4
Length 2,230 mm

Product loading area

4 open index at cut off length 400 mm

Safety system SE 112

Installation space for vacuum pumps

Sealing module SIM 1
Length 900 mm

Lifting system sealing
Receiver of sealing formats
Pneumatic driven lifting system
Load capacity 70 kN (sealing pressure)
Max. opening width 160 mm (lifting bottom/top: 160/0 mm)

Top film unwind OF 200, 3" core-Ø (76 mm)
Max. 400 mm diameter of top film reel
Adjustable film reel guide, incl. dancer arm system and break

Evacuation unit
Valve block EE 100
Edge evacuation
Top and bottom vacuum separately controllable

Pneumatic
Air service unit R 3/4"
Water separator for air pressure
Safety valve with pressure switch
Sealing valve with pressure regulator
Water circuit incl. flow switch

Machine control
IPC 2100 REAL TIME

Industry 4.0 ready

Colored touch screen terminal 12,1"
Stainless steel enclosure IP65
High temperature and vibriation stability

Recipe store for up to 500 recipes

Detailed status indicator of in- and outputs of the PLC, visible via HMI

USB interface
Data backup of recipes and machine parameter

Ethernet interface

Password protection - different access level for different access
authorisations

Adjustable main machine data - correctable (password protected)

Adjustable switchpoint for vacuum and gas
Pressure reading

Electronic height adjustment for lifting systems in mm: 45, 80, 110, 150

Rate meter

Cycle counter

Detailed fault tracking

4 temperature control loops with off-limit check

Cleaning program with tempering of dies

Operator language: German
(more languages are available via HMI)

Cutting module SCM 2
Length 1,200 mm

Installation space for example of cross cutting units, contour cutting units,
longitudinal cutting units, transport systems and film waste handling

Film transport drive FA 100
Frequency inverter 1.5 kW

Perforated plate safety covers made of stainless steel for cutting and
discharge area, Hygienic design


Peripheral equipment:

Jumbo bottom web unwind JFU 460
Pneumatic driven lifting mechanism for film reel (max. Ø 1000 mm),
motorized unwind system and pneumatic actuated break. Manual
adjustable film reel guide. Mandrel optional selectable: 3" or 6"
Suitable film width 320 - 460 mm

Mandrel JFU 463
1x Arbor for 3" core-Ø

Mandrel JFU 466
1x Arbor for 6" core-Ø

End of film detection JFE 460
Limit stop for bottom web

Forming of bottom web
Valve block FS 230
Heating with vacuum
Forming with vacuum and compressed air
Activated carbon filter 0.01 µm for oil free compressed air for forming

Horizontal adjustment for forming- and sealing station HV 100
Infinitely adjustable lifting system via toothed rack

Safety device SE 112
Opening width < = 120 mm

Forming station inlet: safety cover with magnet switch
Forming station outlet: safety flap with magnet switch and photocell

Sealing station inlet: safety flap with magnet switch and photocell
Sealing station outlet: safety cover with magnet switch

Vacuum system VSP063300
BUSCH R5 RC/63 for forming
Nominal capacity 63 m³/h
Installation kit for integrated vacuum pumps
BUSCH R5 RA/302 for evacuation
Nominal capacity 300 m³/h
Installation kit for integrated vacuum pumps

Evacuation unit
Valve block ES 200
Evacuation unit for edge evacuation
Top-, bottom- and product vacuum separate controllable

Gas flushing kit BE 100
MAP - inert gas (O2 level < 21%)
Gas tank GT 10, check valve, pressure reducing valve and ball valve

Water circuit blow-off kit KA 100
Automatic blow-off valve for emptying of the die cooling channels

Photoelectric print registration DM 100
Adjustable photocell incl. top web break for flexible top web

End of film detection FE 110
Limit switch for top web

Synchronization SC 100
Communication between Hajek packaging machine and up-
or downstream equipment (e.g. marking and inspection units).
Configurable for film transport stop or film advance.

R_Remote System RS 100
MGuard is a comprehensive teleservice and remote maintenance tool.
Location independent maintenance of the machine with the utmost level of
security. A switch inside the control cabinet of the machine needs to be
activated to enable the VPN tunnel. Consequently you protect parts of
your system network, complete production cells or automation components.
Only the operator at the machine is authorized to activate the system.

Central lubrication system ZK 100
Automatic chain lubrication
PLC controlled - individually adjustable via HMI
Film transport FA 110
Servo motor for stageless, fast and accurate positioned film index
Settings adjustable via HMI
Trim Removal FB 22
Film edge trim
One drive motor for each side incl. dancer arm system and
integrated break off monitoring
Transport system AB 10
Discharge conveyor with belt
Height adjustable
Synchronized drive by film transport chain
Length approx. 900 mm
Cutting systems
2x cross cutting punch lower part GS 160
Pneumatic driven cross punch with knee lever system
Opening width 160 mm (lifting bottom/top: 160/0 mm)
Cross punch upper part for interchangeable knife holder
Longtitudinal cutting system LS 20
Motor with infinitely variable speed
Suitable for semi-rigid and flexible film
Tooling
Cutoff length: 400 mm
Nominal machine width: 420 mm
Edge trim: 39 mm
Forming depth: 150 mm
Basic die
Number tracks: 1
Number rows: 1
Package specification: EPDM001342
Format diagram - DRAFT VERSION
Package dimension: 381 x 400 mm
Forming dimension: 366 x 382 mm
Die components
Forming die lower part
Edge evacuation and gas flush
Single pre-heating bottom - 1 stroke
Tubular heating elements
Designed for forming plates (forming plates are not included in basic die)
Forming die upper part - modular design
Without pre-heating
Non-stick coating
Teflon coating - high quality black
Sealing die lower part
Forming depth: 150 mm
Designed for sealing grid
(sealing grid is not included in basic die)
Basic tool in basic version is not suitable for production of packages.
Vario 1
Number tracks: 3
Number rows: 2
Package specification: EPDM003600
Format diagram - DRAFT VERSION
Package dimension: 127 x 200 mm
Forming dimension: 112 x 182 mm
Package depth: 70 mm
Product weight: not defined
Performance:
The set performance according to DIN 8743 for this Vario and the above
mentioned machine configuration is approx. 11 - 12 cycles/min.
This refers to empty packages, a final vacuum set point of 10 mbar, a forming
depth of 30 mm and without liquid separator.
It depends on the nature of the product and the packaging materials (e.g.
moisture, temperature, oxygen content, etc.) to achieve the vacuum set point.
Gas system:
The above mentioned machine configuration is not designed for high oxygen gas
flush with a volume share across 21%.
A special gas flush system (explosion proofed vacuum pump, special valve
technology) is needed, if the volume share is across 21%.
Product: not defined
Film specification:
Bottom web (semi-rigid), Type: PS/PE, PVC/PE or APET/PE
Width: 422 mm (+2 mm)
Thickness: approx. 350 µm
Hot seal compliant, draw compliant
Top web (flexible), Type: PA/PE, max. Thickness 100 µm
Width: 420 mm (+/- 1 mm)
Thickness: 80 µm
Hot seal compliant
Vario 1 Die components
6x forming inserts for semi-rigid film
Width 112 mm x length 182 mm x depth 10 - 50 mm
Corner radius 3x R 10 mm, 1x R 30 mm
Forming plate for forming depth 70 mm
Adapter plate for forming depth 150 - 70 mm
Punch for U-shaped evacuation holes, integrated in forming plate
1x Sealing die upper part
Perimeter 5 mm (nominal) sealing seam
Peel corner: 1x peel corner R 30 mm,
in the back, left hand side in direction of travel
1x Sealing grid 3-tracks / 2-rows
Sealing gasket 70 Shore, 3 mm of thickness, fabric finish with 0.8 mm grid
Incl. 4 spare sealing gaskets
1x Set of filler plates, forming depth 70 mm
Package support
Support system in loading area (2 support rail(s) included)
Discharge system (2 discharge rail(s) included)
Vario 1 parts
for punch semi-rigid
2x knife holder for film punch
2x knife set, 3 tracks
for longitudinal cutting
Knife magazine consisting of:
1x Knife shaft (MW 10) incl. coupling
4x Circular knife
1x Safety cover incl. handle
1x Cutting register incl. 4 cutting edge(s)
for film support during cutting
General
CE - Declaration of conformity
CE - Sign
Machine marking: German
Technical documentation
Contents: instruction manual
spare parts catalogue
electrical and pneumatic diagrams
1x Paper, 1x CD-Rom

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