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Biesse Rover AS 1532 5 axis

Ref : 2444995-15-MT
Condition : Used
Manufacturer : Biesse
Model : Rover AS 1532
Nb Of Axis : 5 axis
Year(s) : 2022
Quantity : 1
Location : Seller or machines location:
EUROPE (Western and Northern)

ROVER AS 1532

BRAND NEW MACHINE

Numerically controlled machining centers ROVER AS

The machining centers of the ROVER AS range have been especially designed for daily duty in routing and boring on applications related to panels, doors, element doors and furniture.

As guarantee of the quality of its products and services, BIESSE has been certified ISO 9001 since 1995 and works in accordance with the UNI EN ISO 9001:2015 norms. Most of the technological components assembled on the machining centers is produced by companies of the Biesse Group or by world-wide known companies included in the Biesse "Register of Qualified Suppliers", which have strictly cooperated with Biesse through the years.

The running tests of each machining centre include the following stages:

Intermediate control of operating units and pre-assembled components;

Non-stop running test for the simulation of workings, for a minimum period of 10 hours;

Control of X and Y axes precision and positioning repeatability by means of an interferometric laser (VDI/3441 norm);

Gauging of the X and Y axes through a software function: the values detected during the laser tests are elaborated by the N.C. and transmitted to the axes drives in order to improve the positioning precision;

Functional tests for routing and boring operations on panels positioned on all the machine origins.

Machinable Materials

The machining center, in accordance with ISO 19085-3, indicates the following materials as workable materials:

Solid wood

Materials with similar physical characteristics to wood (see point 3.2 of ISO 19085-1: 2017):

o Wood-based material such as chipboard, fiberboard or plywood, including when covered with laminates / edges / profiles, and solid wood composed of profiles or laminates or edges in plastic or light alloy; as well as cork, bone, hard rubber or plastics (examples for plastics are thermoplastics or thermoplastic resins, thermosetting resins, expanded plastic material, polyurethane, phenol or polyvinyl chloride (PVC))

Gypsum boards, gypsum bounded fiberboards. These materials may require a dedicated configuration of the machine: check its feasibility with the BIESSE Product Office

Composite materials with core consisting of polyurethane or mineral material laminated with light alloy. These materials may require a dedicated configuration of the machine: check its feasibility with

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the BIESSE Product Office

Polymer-matrix composite materials and reinforced thermoplastic / thermoset / elastomeric materials

Composite panels made with the materials listed above.

Materials not explicitly present in the above list cannot be processed with the machining center.

Structure

All the machine structural components have been designed with a solid modeling CAD product which allows to determine the possible structural distortions caused by static and dynamic loads. The correct dimensions of the most critical components are elaborated by a software for finite elements structural calculation which, by simulating the work conditions, allows to determine the most stressed areas which need strengthening.

This definition of the machine structure grants to BIESSE CNC an overtime maintenance of high precision and refined finishing standards, in addition to a structural rigidity.

The machine base consists of a single component made up of thick electro-welded steel sheets, suitably strengthened in the most stressed areas.

The mobile gantry structure is realized of an electro-welded steel structural work: the structural steel thickness and strengthening ribs reduce to the minimum the possible metal deformations.

The transversal carriage (Y axis) and the vertical carriage (Z axis) are in light aluminum alloy following the traditional of a technological Biesse solution.

Controlled axis movement

The beam movement along the X axis and the Z carriage along Y direction movement are by pinion and rack, a solution which grants acceleration parameters and movement speeds greater than those obtained through a ball screw.

BIESSE uses a tempered and ground rack with helical teeth and a precision reducer with single pinion. The preloaded pinion grants smooth movement and maximum positioning precision.

Both rack and pinions are in accuracy class nr. 6 (DIN 3962 norm).

For the Z axis movements, where the stroke is relatively limited, Biesse uses a ball screw in a precision class of ISO C7 and preloaded nut for backlash compensation and repeatability in positioning precision.

Motorization of controlled axes

BIESSE uses Brushless motors, controlled by digital drives.

The MECHATROLINK digital interface between numerical control and axes drives allows:

Greater machining speed, since the toolpath is partly controlled by the drive instead of the numerical control;

High working precision, thanks to faster data processing;

High reliability, thanks to a reduced wiring system which eliminates electrical noises typical of analogical systems;

Reduced machine stops and downtime, thanks to the error diagnostics with explanatory messages displayed directly on the N.C

Guides of controlled axes

All axes move on prismatic guides of tempered and ground steel and ball-bearings. Each bearing provides 4 seals, 2 internal and 2 external, to protect the bearing guides from chips and dust.

Automatic lubrication system At each set time interval, adjustable in the numerical control, the pump automatically sends the lubricant to the machine moving parts (linear guides and bearings, recirculating ball screws), with no machine downtime and no operator's intervention. When the quantity of lubricant in the tank reaches the minimum, a warning message appears on the N.C. screen.

Auxiliary vacuum system

It allows the locking of pieces through special jigs.

At the end of the work cycle only the worked piece is released: the jig remains locked to the vacuum modules and a new piece can be loaded.

An auxiliary vacuum outlet is provided.

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Vacuum system

The machine is pre-arranged to be supplied with two 90/100 m3/h pumps or two 250 m3/h pumps. The electrical-pneumatic system is adapted to the quantity and type of selected pumps.

Numerical control

PC-based control system BH660. Thanks to the new Biesse technology WRT (Windows Real Time), which increases the performances of Windows by making it work in real time, the machine is controlled directly by the PC removing any other hardware components.

Since the software that controls the machine runs directly on a personal computer and not on a dedicated hardware device, the system architecture is greatly simplified, grants greater performance and reliability.

Main system features:

WRT software for machine control available in the following languages: Croatian, Danish, Finnish, French, Japanese, English, Italian, Norwegian, Dutch, Polish, Portuguese, Romanian, Russian, Slovak, Slovenian, Spanish, Swedish, German, Turkish, Hungarian

Windows OS with owner extension to manage the real time processes

Real time interpolating axis control module

I/O signal management module

Electronic card for Mechatrolink communication with axis driver, I/O modules and all the other fieldbus devices

Machine function activation soft-keys

Personal computer desktop

Main technical features:

CPU Intel(R) Core I5 or superior

8 GB RAM memory

128 SSD GB hard disk or superior

21.5" LCD

Dedicated graphics card

Keyboard

Mouse

USB ports

Ethernet card for network connection to an office PC

These technical specifications may be subject to updates.

Since the personal computer controls the processes BIESSE does not allow the installation of additional non-authorized software, under penalty of losing the guarantee.

Statistics

This software environment is able to trace each machine events in order to record reliability over time and productivity.

Customers can choose directly the events to be recorded, examples are: machine set-up, control of workings, authorized pauses, lubrication cycles, etc¿

Industry 4.0 - Integration with factory systems

In trend with the evolution of industrial automation, the machine integrates some features able to improve the production quality of the plants.

In particular, it is possible to:

Interconnect the machine to the IT systems of the factory, with remote loading of instructions and / or part programs by means of connection to the Ethernet network, with TCP-IP protocol, with IP address set by the user, for sending programs and job lists through appropriate interfacing libraries, supplied on customer request (PCQUO);

Integrate the machine to the factory logistics system in an automated way. The machine publishes information about programs (unique ID, program status, distinguished name, time and start / end date, etc.), elementary machine states and tool changes. The information can be read by a MES thanks to the exchange protocol OPC-UA.

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* The software development to acquire the data exposed by the Rover machine through the OPC UA Server, the relative aggregation and integration in the MES / management systems are charged to the customer

* For activation, please contact the authorized Biesse Service department

Teleservice

It allows an immediate and direct access to the machine numerical control via network. This way it is possible to check machine data, user programs, input/output signals and system variables, and to install software updates, therefore granting:

Real-time answers

Quick problem solving

Strong reduction of machine downtime

Real-time software updates

Electric system

The machine is equipped with some controlling devices (e.g. electrovalves, input/output modules...) which are assembled next to the items they control, and are provided with the electronic circuits necessary for their interface with the field bus (ethercat for E-net branch): this greatly simplifies the diagnostic and maintenance.

Electric cabinet

The machine can be powered at 380/400/415 V - 50/60 Hz.

The electric cabinet and the inner components comply with the CEI EN 60204-1 and CEI EN 60439-1 norms.

The auxiliary transformer supplies the connection voltage for the personal computer, the air conditioner and the electrospindles cooling fans, avoiding the use of the middle neutral wire, not always available.

The electronic equipment is powered by a stabilized 24 V DC power supplier

Inverter

Inverter for electrospindle and boring head with power output adequate to the selected configuration.

Static frequency converter.

The device provides:

Reset push-button;

Resistor for the dissipation of braking power;

Automatic control for decelerating the tool rotation;

Numerical control programming of the tool rotation speed.

Air conditioner for electric cabinet

It allows:

The perfect working of all the electronic components included in the electric cabinet, even at very high temperatures, up to 40°C (104°F);

A dust-free environment, since there are no aeration fans.

Emergency recovery procedure

This function allows operators to restart an interrupted working due to a machine emergency stop. The program restarts exactly from where it was interrupted, by following a specific procedure.

The working can be restarted when the emergency stop happened during:

A work cycle with the electrospindle;

A boring cycle;

A cutting cycle;

An automatic tool change on a revolving or chain tool changer;

Any movement controlled by ISO lines.

The introduction of this function avoids to throw away half-finished pieces, which sometimes are valuable materials (rare woods, etc.). It also allows operators to save time in case of long programs.

User documentation

Installation instructions

User's manual

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Software instructions

Pneumatic and wiring diagrams

Manual and spare parts catalog in Electronic format

Machine installation form

Directive 2006/42/CE compliance declaration (just for machines equipped with optional safety devices complying the Directive 2006/42/CE)

The documentation is available in the following languages: Bulgarian, Czech, Croatian, Danish, Estonian, Finnish, French, Greek, English, Lithuanian, Latvian, Norwegian, Dutch, Polish, Portuguese, Romanian, Russian, Slovak, Slovenian, Spanish, Swedish, German, Turkish, Hungarian.

Maintenance equipment

Device for locking and unlocking tools from tool-holders;

Set of wrenches;

Greasing pump;

Grease for the lubrication of ball bushings;

Grease for the lubrication of boring head and aggregates.

Standard machine features

Division of the vacuum system in 2 working areas in X and 2 independent locking zones in X

Main features :

The enabling of single or double area is done by numerical control, depending from the maximum X size of active program.

* For any technical details see the related layout

* Some codes description may refer to devices or solutions not available on this machine configurations

Numerically controlled machining center ROVER AS 1532

Working fields (vertical electrospindle axis reference):

X = 3140 mm;

Y = 1560 mm for 4-axes unit, 1570 mm for 5-axes unit;

Z = 200 mm with H74 mm modules;

Z = 245 mm with H29 mm modules.

Length of the working tables (not included) = 1500 mm

7510179 NR 1,00

Uninterruptible Power Supply unit (UPS) for the machine PC.

In case of a power outage the unit allows to operate the PC for 7 to 10 minutes based on working conditions in order to save data.

7000059 NR 1,00

Wired remote keyboard

Keyboard controlling the main functions available for work area set-up, operating unit tooling and tool changers tooling.

The wired remote keyboard has an ergonomic shape, an easy-to-read display and is equipped with a magnetic device for its positioning on the panel support handles or the control cabinet.

The wired remote keyboard supports the following languages: Croatian, Danish, Finnish, French, English, Italian, Norwegian, Dutch, Polish, Portuguese, Slovenian, Spanish, Swedish, German.

In the presence of languages with special types, it can be selected one of the alternative languages that can be managed with ASCII types (32 to 127).

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It includes:

Emergency push-button

2 potentiometers

Membrane keys to access the menus available on the display

3 programmable keys allow the immediate access to the most used functions.

It allows the operator to:

Reset the axes

Move the axes in manual mode

Adjust the axes speed by means of a potentiometer

Control the vertical movement of the spindles of the boring unit for tooling purposes

Control the vertical movement of the dust extraction hood during the work phases, for the visual control of all the operations being performed on the test panel

Display all information relating to the work area set-up: panel supports positioning dimensions along the X axis, sliding bases positioning dimensions along the Y axis, type of vacuum module positioned on each sliding base with the respective orientation

Check the state of input and output signals

Activate the belt for the removal of chips, if present

Perform tool change operations.

* If present, the selectors for the selection of the locking areas are not enabled

7022351 NR 1,00

Safety systems in compliance with EC norms, with front and rear bumpers.

This solution complies with:

machine Directive 2006/42/EEC;

electromagnetic compatibility Directive 2014/30/UE;

low voltages Directive 2014/35/UE.

The bumpers, positioned on front and rear side of the machine cover, grants the immediate stop of the machine in case of a collision.

The axes speed follows the safety regulations and allows the operator to enter the working area in safety, in any time and from all sides.

Other safety systems are:

Software device to protect the operator;

Operating unit cover, made of structural and protective plates, a barrier of overlapping plastic strips, and a transparent front panel in crushproof polycarbonate allowing operators to work in total safety since it grants maximum visibility;

Emergency button positioned on the N.C.;

Emergency button positioned on the PC console.

* Incompatible with EPS panel supports

* Incompatible with Synchro handling system

* Incompatible with revolver toolchanger with 16 positions on X carriage, with 8 positions on Y carriage and chain toolchangers with 22 or 33 positions

* Includes the X axis cable-holder chain - closed version

7300768 NR 1,00

6 ATS panel supports - 24 sliding bases

The work area is composed of:

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6 aluminium panel supports. The supports slide on hardened and ground linear guides by means of ball runners. The locking takes place on both the front and the back linear guide, by means of 2 pneumatic cylinders, and is controlled through a push-button placed in front of the panel support.

1 metric scale along the "X" axis, for a correct positioning of the panel supports.

6 metric scales along the "Y" axis, for a correct positioning of the panel locking devices.

24 sliding bases of dimension 132 x 132 x H 41.5 mm with pneumatic locking and prearranged for the installation of vacuum modules. The sliding bases of each area are unlocked by means of a common selector, and allow to rotate the vacuum modules by 15°, ideal solution for shaped panels.

24 shutters for the closure of the bases not provided with vacuum modules.

* For the independent unlocking of the sliding bases, the specific code is required

7351066 NR 1,00

Pneumatic locking system divided in 2 work areas in X

It adds the compressed air system to allow on each sliding base both the vacuum system, to be used with the vacuum modules, and the compressed air system, to be used with pneumatic locking modules such as vertical and horizontal locking modules.

* Includes the independent unlocking of sliding bases

7351062 NR 6,00

Stop of the middle line, positioned at 685 mm, with a stroke of 140 mm.

The stops, with pneumatic lowering controlled by the n.c., have a 22 mm diameter stem, to grant the maximum rigidity, and are prearranged for the installation of the clamping units, the reference units for panels with extending edges and the sensors for the detection of lowered stops.

* Quantity depending from the total selected working tables

7350943 NR 6,00

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Stop of the back line with a stroke of 115 mm and extension of 25 mm. The stops, with pneumatic lowering controlled by the n.c., have a 22 mm diameter stem, to grant the maximum rigidity, and are prearranged for the installation of the clamping units, the reference units for panels with extending edges and the sensors for the detection of lowered stops.

* Quantity depending from the total selected working tables

7350191 NR 1,00

4 Side stops with a stroke of 140 mm (2 Lh + 2 Rh) inclusive of the pneumatic system.

The stops, with pneumatic lowering controlled by the n.c., have a 22 mm diameter stem, to grant the maximum rigidity, and are prearranged for the installation of the clamping units, the reference units for panels with extending edges and the sensors for the detection of lowered stops.

The stops can be positioned manually along the Y axis.

It includes 2 aluminum bars (1 Lh and 1 Rh) on which the side stops slide.

* The selection of this code is mandatory on all machine models

7350068 NR 3,00

Stop for panels with projecting edges

This device can easily be applied on a stop with pneumatic lowering controlled by the NC, and can easily be removed.

In low position, it grants the correct reference of panels with projecting edges, and produces a working field reduction of 20 mm. In high position, even if it is not removed, it allows panel reference on the standard stop. On machines equipped with the EPS system - automatic positioning of panel supports controlled by the NC - it is advisable to install this device only on the back, side and central stops, not to hinder the movement of the piece locking systems.

* For workings not requiring high piece positioning precision

* When installed on stops with stroke 140 mm, requires vacuum modules H=74

* When installed on stops with stroke 115 mm, requires vacuum modules H=48

* When installed on stops with stroke 96 mm, requires vacuum modules H=29

7350946 NR 1,00

4 lifting bar supports for loading ease - H=74mm modules.

These supports, with automatic NC cutting out, facilitate the loading and unloading of heavy and/or big panels.

Each support can carry a weight of 36 kg (at 7 bar).

Pneumatic system included.

* Cannot be selected on machines with more than 8 working tables

7300804 NR 1,00

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250 m3/h rotary claws vacuum pump

Oil-Free operation through non-contacting claws which grants high efficiency without the need of lubrication. Rotary claws pumps maintain a constant efficiency over-time and it doesn't require expensive maintenance services.

Flow rate:

250 m3/h at 50Hz

300 m3/h at 60Hz

* Vacuum system required

7350990 NR 12,00

Vacuum module - Size 132x146 - H74mm, with high friction surface and integrated sealing gasket of the vacuum.

The surface of the module, with a high coefficient of friction, ensures a secure locking thanks to the high area on which acts the vacuum.

The gasket, easily replaceable, is positioned on the outer perimeter of the module to increase the vacuum surface and is pressed in a suitable seat, to prevent detachment during the handling of the panel.

Each module can easily be removed and rotated through 360°, with a step of 15°.

The total height, carriage included, is 115.5mm.

7350992 NR 6,00

Vacuum module - Size 132x75 - H74mm, with high friction surface, integrated sealing gasket of the vacuum and prearrangement for needles.

The surface of the module, with a high coefficient of friction, ensures a secure locking thanks to the high area on which acts the vacuum.

The vacuum module is prearranged to fit 2 plates equipped with needle inserts to improve piece locking.

The gasket, easily replaceable, is positioned on the outer perimeter of the module to increase the vacuum surface and is pressed in a suitable seat, to prevent detachment during the handling of the panel.

Each module can easily be removed and rotated through 360°, with a step of 15°.

The total height, carriage included, is 115.5mm.

PL1903133 NR 1,00

13 kW (17.4 HP) operating unit with 5 interpolating axes, HSK F63 adaptor and liquid cooling - 20.000 RPM.

This unit allows the numerically controlled interpolation of the electrospindle on 5 axes.

A Brushless motor controlled by a digital drive and an Harmonic Drive reduction unit with no backlashes control the orientation of the operating unit.

The 5-axes operating unit is fixed directly to the vertical carriage (Z axis) with no interposed pneumatic movements, and therefore with no additional tolerances which could negatively influence the group rigidity and the working precision. Thanks to its relatively small dimensions, this unit can reach parts of the pieces to be worked which other types of 5-axes units available on the market cannot reach. The electrospindle is equipped with 2 front ceramic bearings and 2 rear ceramic bearings, which can work at a very high rotation speed, with a pressurization system which protects it from dust and with a blower which cleans the tool-holder during tool change. The dissipation of the heat produced by the electrospindle during machining operations is granted by a liquid cooling unit. The 5-axes operating unit does not require any periodic lubrication, since its components are lubricated for life.

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Three veins of compressed air within the operating unit allow to use edgebanding aggregates with 3 air veins, copying units, aggregates with blowers, etc.

Technical specifications:

11 kW (15 HP) from 12.000 RPM to 20.000 RPM in S1 duty

13 kW (17.4 HP) from 12.000 RPM to 20.000 RPM in S6 duty

Max. rotation speed: 20.000 RPM

C axis: 360° non-stop rotation

C axis rotation speed: 16 RPM

B axis: ±150°

Maximum angle undercut: - 5°

B axis rotation speed: 16 RPM

The programming of workings which require the angular positioning of the 5-axes operating unit can be performed through bSolid, which allows to:

Define a "virtual" face with a specific orientation in space and program the workings to be carried out on that face;

Define the unit orientation and perform its angular positioning.

The programming of workings which require the interpolation on 5 axes of the operating unit can be performed through bSolid, with the additional module for 5 Axes Machining, or a specific software to be chosen among those available on the market, to be approved by BIESSE.

This software includes the control of the angular positioning of the unit.

During the programming, bSolid checks the possible collisions between movable parts and working table (included the locked piece).

Since there is no control on the actual working table set-up, the operator however must check the actual possible collisions by himself.

The quality of the finished product depends on the working conditions and the processing parameters such as the number of passes, the feed speed, the processing depth, the type of material and the suitability of the tools. The tools used must have the features prescribed by the technical data of the machine and shown in the user manual.

* Requires bSolid or another external software package approved by BIESSE to manage the 5 axes operating unit

* Requires a liquid cooling unit between liquid cooling box and heat exchanger

* The sensors on all the pneumatic stops are recommended

* Requires one automatic tool changer or Pick-up tool changer, where available

* Requires the selection of a dust extraction hood (not included)

PL2004304 NR 1,00

Suction hood with predefined positioning in Z.

The hood has 19 automatic adjustment steps.

* Incompatible with 3/4 axes operating unit

7570034 NR 1,00

Heat exchanger unit for liquid cooled systems

Capable to chill a 5 axis interpolating unit and a liquid cooled boring head.

The heat exchanger grants a longer life to the 5 axis interpolating unit and to the liquid cooled boring head even during the most severe operation by keeping the temperature within the normal levels.

The operating temperatures of the heat exchanger are between +5°C and +40°C.

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Power consumption: 660W

* Not available in Canada and United States

7200064 NR 1,00

Boring head BH 17 L

Working unit which can be equipped with up to 17 independent tools for single and multiple borings on 5 panel sides, and equipped with a sawblade for grooves in X direction on the panel top

The spindles have an alternate Rh/Lh rotation and move by means of precision ground helical teeth which grant maximum operating accuracy and silence.

The head is composed of:

10 independent vertical spindles at a center distance of 32 mm, 5 of which are placed along X and 5 along Y;

3 independent horizontal spindles with double outlet at a center distance of 32 mm, 2 of which are placed along X and 1 along Y;

1 sawblade unit for grooves along X (dia. 120 mm, max. cutting depth 25 mm);

The spindles are driven by 1 motor controlled by inverter (motor power 1.7 kW at 2800 rpm - 3 kW at 6000 rpm): the spindle rotation speed can be adjusted up to 6000 rpm, to perform quick boring cycles and therefore reduce the working time. In addition, it is possible to choose the rotation speed according to the tools employed and the material type.

* Requires the additional Z carriage on machines with 2 independent Z axes

7291222 NR 1,00

13 positions Revolver Toolchanger, positioned on the X axis carriage for machines with front and rear bumpers.

Onboard of the X axis carriage, allows to store up to 13 tools always available on each position of the machine and to perform toolchanging operations in a short time.

Technical specifications:

Wheelbase between grippers: 117 mm

Maximum loadable tools: 13 with diameter 105 mm

Loadable aggregates: refer to the toolchanger layout

Maximum tool diameter: 300 mm

Maximum tool length: 280 mm

Maximum weight of a tool or aggregate inclusive of the tool: 7,5 kg with strengthened gripper (optional)

Maximum total weight: 48 kg

If the standard chip deflector is loaded on the toolchanger, the two adjacent grippers must be manually removed.

* Incompatible with the 16 positions Revolver Toolchanger, positioned on the X axis carriage

7270058 NR 1,00

Tool-holder with HSK F63 adaptor, equipped with a short flange for saw blade used on 5-axes unit

Main specifications:

Flange diameter: 100mm

Flange and pin for tool connection

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Rotation direction: Rh or Lh, according to the way the saw blade is assembled

Supplied with keys for the set-up

* Incompatible with chain toolchangers on X carriage

7001109 NR 1,00

300mm sawblade for tool-holder with flange

Fastening through flange and counter shank head screws

Number of teeth: Z=24

Blade thickness: 3.2 mm.

Max. rotation speed: 5800 rpm

*For operating unit with 5 interpolating axes.

7001203 NR 1,00

Hi-Tech set of tools

Complete set of tools for Rover machines running test

It includes the following 9 pieces:

Tools for Routing on solid wood, chipboard and MDF.

No. 1 HM complete RH milling cutter, D16x110x55 mm, Z=3 + chip breaker, for solid wood.

No. 1 PCD RH bit, with brazed plates in Polycrystalline diamond, D16x27 mm – connection 16x50, Z=1+1, for chipboard/MDF.

Tool holders:

No. 1 RH tool-holder spindle HSK-63F DIN 69893 - ERC40

No. 1 ERC40 elastic collet with diameter 16/15 mm.

Boring tools:

No. 2 HM RH bits for blind holes with rounded cutter heads, D8 x 70 mm.

No. 1 HM complete RH bit for blind holes, D5 x 70 mm.

No. 1 HM RH bit for through holes, D8 x 70 mm.

No. 1 HM RH bit for hinge holes, D35 x 70 mm, Z=2+2.

* Only for HSK F63 tool-holders

7530392 NR 1,00

BSolid

3D CAD-CAM program to design, simulate and manage the machining processes of the Biesse machining centers and boring machines. The use of additional optional modules allows to expand and specialize the performance of the bSolid base module whether it is installed in the machine or in the office.

The software package running in Windows environment allows designing the final product, defining its machining, defining working table set-up, simulating the part machining on the 3D machine model and generating the machine needed programs.

CAD/CAM environment with the following functionalities:

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CAD design and project:

Commands for defining and editing parametric objects such as geometries, surfaces and texts.

Commands for generating and modifying vertical, inclined and curved custom parametric faces.

Non- parametric commands dedicated to the modification of geometries, surfaces and texts, such as: displacement, wheel, scale, symmetrical copy, trim, automatic fillet, union, etc.

Manual dimensioning tools.

Environment for inserting and modifying variables, using geometries, surfaces and all processes.

Design visualization tools such as: zoom, view rotation, orthogonal view on customized faces.

DXF (Technologic DXF), CIX, BPP, PNT, DAT, ICP file import. Importing files of large dimensions or containing many elements (e.g. points, lines, etc.) is not guaranteed.

CAD/CAM design and project:

Fast and immediate 3D simulation of workpiece processing with visualization of material removal; useful for quickly and visually checking whether the programmed working sequence actually corresponds to the desired one until observing the machining results on the finished piece.

Commands for routing, boring and cuts design on horizontal, vertical, inclined and curved faces with the capability to work on these faces in a 2D simplified way (therefore the 4 axis machining).

Commands for 2D simple pockets design on standard faces and custom faces; the function automatically considers the characteristics of the geometry and the tool, with the possibility of choosing different types of path (eg: concentric, single direction, etc.).

Independent management of multiple machines.

Management of 5 axis machining only in positioning.

Environment for creating and modifying of macros (also parametric).

Custom tool design (routers, drill-bits, saw blades and their 3D shape). Graphic environment for simplified creation of 3D custom tools. The tool thus created, together with the 3D graphic environment with chip removal, allows to obtain immediate views of the finished piece. It allows to import drawings in dxf format provided by external suppliers or created with other CAD systems. It also allows to assign control points for simplified programming.

Management of aggregates supplied on the price list.

Creation of simplified personalized aggregates. The use of this category of objects does not provide for collision control.

Management of the deflectors supplied on the price list.

Possibility to search and clone tools, aggregates and deflectors.

Definition of machining sequences.

3D graphic environment to simplify the tooling of tools, aggregates and deflectors on the various magazines on the machine, with the possibility of perceiving even the overall dimensions.

3D Graphic simulation

3D graphic environment to help you manage the working surface, with the possibility of adding and removing the various types of vacuum modules available for machine configuration; it is also possible to graphically configure the panel supports and sliding bases present. Possibility of using the semi-automatic positioning command, which allows you to provide, when feasible, a proposal to configure the entire working surface, which can then be refined manually.

Possibility to simulate the movements generated by the numerical control without the need to start the machine, with the removal of the material removed from the tools, ensuring the collision check with the volume of the piece not machined, excluding programs that require the repositioning of the piece.

The machine movement simulation system allows the machine movements to be displayed graphically or from the work list, highlighting possible causes of collision between the machine components such as tools, electrospindles, aggregates, panel supports, carriages, locking systems and the volume containing the piece to be machined (manually moved machine components, customized objects not equipped with a consistent 3D graphic model, load-bearing structures, external protections, mechanical parts equipped with copying systems and in general all the objects represented in transparency).

The simulation system is not to be considered either a safety system or an anti-collision system and does not replace the user's control once the program has been sent to the machine.

As this is a simulation system, in fact, a theoretical machine model is used, therefore unable to completely identify the collisions that could occur in reality.

Easy programming for Multi-Piece machining. By activating this mode, in the graphic environment it is

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possible to display and modify the position of several pieces at the same time in the same working area. The pieces can easily be referred to the various origins or rotated according to the processing needs.

bSolid allows to manage multiple Biesse machines with a single platform. A single software version installed in a computer allows to generate programs for different compatible Biesse machines with a simple selection of the same in the programming environment; for these uses the machines that must be managed by a single software version must have also installed a homogeneous version. The Biesse Service can be consulted to verify the possibility of making different Biesse machines homogeneous; this service could involve costs.

Calculation of processing time

Graphic simulation allows a calculation of the program execution time on the machine. The calculation is representative of reality because the movements of the machine are simulated using Numeric Control of the same. Keeping the production machines in line with the data present with the systems present in the office, it is possible to obtain data necessary for calculating estimates, as well as analyzing the actual feasibility with the tools and the technical characteristics of the machine itself. The calculation of the cycle times cannot consider the manual interventions of the operator.

Work list

Environment in which to collect and manage the list of programs to be executed with the possibility of importing it from external files in csv format, calculating the processing times of the entire program list, activating the preventive collision check and having the view of the workpiece for a fast recognition of the program. It allows to modify the data of the parametric programs in the same environment. Multiple lists can be created.

Use with machine optional items

Barcode reader. The presence of a barcode reading tool, through the bSolid program, allows an easy use of the working process. bSolid allows to start programs directly by reading the data of individual programs or upload them to the work list.

External loading and unloading systems. bSolid provides for the presence of automatic loading and unloading systems and their use through specific macros. The specific services are requested to be checked with the Biesse qualified staff.

* The use of the bSolid application can require optional modules to complete the specific performance of some Biesse working centers technologies; contact the qualified Biesse staff to get the correct information.

* Recommended minimum requirements of the PC for installation in office:

Processor: PC Intel Core I5 or I7

RAM: At least 8 GB RAM

Windows 10 64-bit Operating System

nVidia Graphic Card compatible with OpenGL 4.4 with at least 2 GB RAM

Resolution 1440x900 with 16M colors

SSD Hard Disk

At least 20 GB of free space on the Hard Disk

* bSolid is available in the following languages: Bulgarian, Czech, Traditional Chinese, Croatian, Danish, Hebrew (supplied manuals in English), Estonian, Finnish, French, Japanese, English, Italian, Norwegian, Dutch, Polish, Portuguese, Romanian, Russian, Slovenian, Spanish, Swedish, German, Turkish, Hungarian

7530213 NR 1,00

Additional license for bSolid

It allows the installation and the use of bSolid on 1 additional PC station.

* It includes 1 USB key for software activation

* It requires the bSolid software

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7550042 NR 1,00

SOPHIA - IoT Connection

SOPHIA is the IIoT platform (Industrial Internet of Things) which aims to generate greater value for the customer through the connection of the machine and the collection and analysis of processing data. A project that fits fully into the digital transformation movement that is characterizing the fourth industrial revolution.

SOPHIA detects, verifies, points out and resolves problems encountered by the user during the use of the machine, as well as plans, on the basis of the data provided, maintenance operations/technical interventions and spare parts supply. Specifically, it includes:

Permanent connection of the machine to service centers.

Team dedicated to the diagnostic monitoring of the single machine.

Mobile App with continuous monitoring of the status and performance of the machine.

SERVICES DETAILS

Remote Diagnostics

The Biesse service, through the control panel, continuously monitors the machine in operation. The constant flow of data provides and historicizes every significant event during the entire period of activity of the machine.

SOPHIA IoT provides a bidirectional communication between the end user and the service, thus ensuring the shortest reaction time.

The data is transmitted via Internet, encrypted and certified, to our cloud platform and made available to customer service for remote assistance.

A faster and more efficient service:

SOPHIA IoT optimizes intervention times and increases their effectiveness.

SOPHIA IoT automatically recognizes the most common causes of machine downtime and immediately activates the reference service.

SOPHIA IoT is based on a constantly evolving dynamic architecture. This guarantees a constant increase in performance.

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Mobile APP:

All SOPHIA IoT Biesse technology in a simple app!

Performance indicators and Statistics: monitoring of machine performance on the basis of three fundamental indicators: Availability, Efficiency and Effectiveness. The indicators are viewable both in real time and as aggregation of historical data, in order to have a temporal and detailed view of the machine. The statistics show the main operating data of the machine: hours of ignition and automatic, downtime, etc.

Advanced indicators: indicators specific to the type of machine, with the possibility to select the indicator of interest, the period of analysis and the level of aggregation desired (month, day, hour or half hour).

Notifications in the app: push notification system for production and maintenance management. The notifications in question can be sent at the beginning of an event, or independently when the end of the useful life of a component or a maintenance expiry approaches (preventive maintenance). For each notification it is possible to consult and / or modify its status, declaring to have read the notification itself.

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Assistance requests and machine downtime: real-time tracking of service requests and machine down events. For each event it is possible to monitor, facilitate and make the resolution process effective by attaching documents, comments, photos or videos.

Video Assistance: ability to communicate in streaming, chat, take photos and record videos, share documents in order to make the resolution process faster and more effective

Technical Documentation: access to the complete technical documentation of the machine (manuals, diagrams, exploded view and spare parts list) in the SOPHIA Parts application, and the possibility to download the documents, so as to have access also in offline mode.

The SOPHIA IoT app is accessible, via compatible mobile devices, with a non-exclusive and non-transferable license, subject to the conditions to be accepted on first use.

The SOPHIA services are available in Italian, English, French, German, Spanish, Russian, Chinese.

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The SOPHIA services are provided to the Purchaser for a period of 12 months from the moment they are activated (or 12 months from the purchase of the Machine) and are automatically renewed for a fee at the price list of SOPHIA package, unless buyer's cancellation takes place within 30 days before the end of the service.

The price for renewals may vary depending on market requirements or correlation with changes in production costs, staffing or auxiliary services, subject to any legislative provisions with impact on sales prices.

DATA MANAGEMENT

Technical data and information related to SOPHIA services can be collected and used by Biesse to perform its performance, and be used in aggregate and statistical form to supply, improve and develop, in general, products / services Biesse technologies.

PRE-INSTALLED SOFTWARE

The terms of use of the BIESSE Software (including those functional to the "Sophia" Services) are detailed in the applicable sales conditions. The Software, pre-installed and / or made available are licensed without exclusivity and will be usable only for Machines purchased, excluding any transfer right or sublicense. The Software Property, and any rights not expressly granted, are and will remain of the property of BIESSE (and / or its software vendors).

The costs of physical connection and the costs of connectivity are charged to the Purchaser.

The SOPHIA IoT platform requires:

- Internet connection,

- Online registration for service, above, as specified in the separate user manual and/or document supplied to Buyer.

7010892 NR 1,00

Stand-alone machine installation in Italy (except edgebanding and windows & doors) For Rover machines managed by BIESSE Software. Inclusive of: • Mechanical machine installation and safety devices • Machine running test • Machine use and maintenance training • Software training Duration: 2 weeks, including travel.

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Technical specifications

Language Italian Connection Voltage 400 VOLT Frequency 50 Hz Phase Type THREE PHASE Installation BRANCH BIESSE Packing NOT INCLUDED Supply Of SINGLE MACHINE Country of Destination ITALY Norms EUROPEAN COMMUNITY

Machine add-on included

CODE

U.M.

QUANTITY

PL2004302 NR 1,00 SmartConnection 4.0 Smart Connection 4.0 enables interconnection of the machinery with the factory systems. This connection is possible by means of SmartConnection: - Smart Edge 4.0: it ensures interconnection and correct exchange of data with the factory server. - SMART Hinge 4.0: collects data in order to monitor operation of the machines - Production process control software, which, by means of a simple, intuitive interface, enables you to: • plan and launch production orders; • follow the progress of the work stages of the machines connected; • exchange part program or add work lists and configurations remotely for operation of the machines connected. The production control software can also be used with a browser by operators on the premises from the machine's operator panel, from PC stations or company tablets connected via the network.

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