Cmc SMART MAILER Inserter Machine

The CMC SMART MAILER is a compact continuous motion inserter which allows running a wide range of products.
Thanks to its modular configuration, CMC SMART MAILER can be customized to a wide range of products granting the highest integrity of data during the enveloping process with real-time
product tracking controls, barcodes matching through optical readers or cameras, in line printing, selective feeding according
to the barcode coming from a database, final daily report of all product runs sent to a company network system.
All adjustments are fast and easy, ensuring correct and quick setting.
The machine is equipped with a by-pass for the automatic rejection of wrong envelopes.

Electronic hopper feeder for feeding rigid and thick products in-line, suitable for stitched products and bound booklets.
Product length: from 120 to 320 mm
Product width: from 100 to 300 mm
Min. thickness: 1 mm
Max. thickness: 25 mm
Thickness gauge controlled by photocell.

Technical specifications:
Product length (L): 100 to 210 mm
Product width (W): 110 to 300 mm
Product thickness:
min.:1sheet 70gr/sqm
max.:4 mm
Min paper grammage: 70 gr/sqm
Rotary disk separator for sheet feeder.
Very high speed sheet feeder.
The system consists of a feeding drawer with a loading capacity as high as 500 sheets.
Sheets are drawn by special toothed belts.
The document thickness can be adjusted by means of a dedicated handwheel.
An electronic sensor detects possible double feeds.
This can be calibrated by simply passing a sheet under the sensors.
The feeder is driven by a Brushless motor.

Technical specifications:
Minimum Format: 80x110 mm
Maximum format: 210x300 mm
Minimum paper grammage: 70 gr./Sqm
Maximum thickness: 2 mm
Special guides for small stickers.
Large envelope feeder
N° 1 VACUUM BELT
N° 1 HMl
Automatic programmable hot-melt gluing system, equipped with 1 glue-gun.

Conveyor far collation of staggered products.

This software has the following functions:
Printing checking
Checking of printed labels by means of bar-code reading
Data pre-processing
Database import from Access-MDB or not-standard formats (variable length, set of character transcoding, etc)
Barcode Management
Possibility of managing up to 10 barcode readers or cameras simultaneously, by displaying the percentage in reading, etc
Thermal printer management
PC_ADD is capable of managing the most common thermal printers for over-bundle labels (Zebra, Sato, lntermec, Novex, KoalaBar, etc).
Sound deadening box for vacuum pump.

Envelopes:
Width: min. 250 mm max. 350 mm
Length: min. 280 mm_ max. 350 mm (flaps included*)
Thickness: min 2 mm (with rigid product)
Max. 25 mm (not compressed)
Max. mechanical speed: 4.000 e/h when machine runs
same envelope sizes.