Complete Machining Facility Including Flexible Manufacturing Systems

Complete Machining Facility Including Flexible Manufacturing Systems


Machining Line 1: (8) Grob G326 5-Axis Dual Spindle Flexible Machining System (2018-2021) In-Line Sugino Washing, Deburring & Drying [Click Here to Watch Video of Line in Action]
Machining Line 2: (8) Grob G326 5-Axis Dual Spindle Flexible Machining (2018-2021) In-Line Sugino Washing, Deburring & Drying
Makino A51nx Machining Line
Sugino CNC Washing & Deburring
Metrology & Quality Departments
ABS Assembly Lines



Machining Line 1

(8) GROB G326 Dual Spindle 5-Axis CNC Horizontal Machining Centers (2018 - 2021): Siemens Sinumerik 840 D CNC Controls, (2) HSK-A63 18,000 rpm Spindles per Machine, (2) 80 Pocket ATC per Machine, Independent Z-Axis, Independent X-Axis, XV-Axis, Spindle/Tool Seating, Spindle No Load Monitoring, Gantry Top Door Loading, 600 mm X-Axis, 655 mm Y-Axis, 750 mm Z-Axis, 700 mm Distance Between Spindles, 2.3 Seconds Chip-to-Chip Time, 1070 kg Max Table Load ***Spindles Replaced 2022
GROB SPC: Part Handling Transfer Station
(2) SUGINO JCC-W6650 CNC Turret Type High Pressure Washing & Deburring Machines (2018): Fanuc Series Oi-MF Control, HP Water Deburring - Variable Up to 7,250 PSI, Sugino OEM Tri-Plex Plunger Pump, 0.08 mm Positioning, Turntable, 6-Tool Turret, 650 mm X-Axis, 500 mm Y-Axis, 500 mm Z-Axis, 48 m/min Rapid Feed, Multiple Filtration Options to 5-10 Microns
(1) SUGINO JCC-VCD55SNE CNC Vacuum Dryer (2018): Fanuc Oi-MF Control, 5.5 kW Vacuum Drying Pump, Omron F3SJ Safety Light Curtain, Signal Tower (3-Layers), Ethernet I/P, 4-Axis (X,Y,Z,A), Manual Pulse Generator
(2) FANUC Robots: R30iB Controller, Control Pendant, Safety Guarding
GROB: Integrated Gantry System

Machining Line 2

(8) GROB G326 Dual Spindle 5-Axis CNC Horizontal Machining Centers (2018 - 2021): Siemens Sinumerik 840 D CNC Controls, (2) HSK-A63 18,000 rpm Spindles per Machine, (2) 80 Pocket ATC per Machine, Independent Z-Axis, Independent X-Axis, XV-Axis, Spindle/Tool Seating, Spindle No Load Monitoring, Gantry Top Door Loading, 600 mm X-Axis, 655 mm Y-Axis, 750 mm Z-Axis, 700 mm Distance Between Spindles, 2.3 Seconds Chip-to-Chip Time, 1070 kg Max Table Load ***Spindles Replaced 2022
GROB SPC: Part Handling Transfer Station
(2) SUGINO JCC-W6650 CNC Turret Type High Pressure Washing & Deburring Machines (2018): Fanuc Series Oi-MF Control, HP Water Deburring - Variable Up to 7,250 PSI, Sugino OEM Tri-Plex Plunger Pump, 0.08 mm Positioning, Turntable, 6-Tool Turret, 650 mm X-Axis, 500 mm Y-Axis, 500 mm Z-Axis, 48 m/min Rapid Feed, Multiple Filtration Options to 5-10 Microns
(1) SUGINO JCC-VCD55SNE CNC Vacuum Dryer (2018): Fanuc Oi-MF Control, 5.5 kW Vacuum Drying Pump, Omron F3SJ Safety Light Curtain, Signal Tower (3-Layers), Ethernet I/P, 4-Axis (X,Y,Z,A), Manual Pulse Generator
(2) FANUC Robots: R30iB Controller, Control Pendant, Safety Guarding
GROB: Integrated Gantry System

Makino A51nx Machining Line

2011 Makino A51nx CNC Horizontal Machining Center: Fanuc Pro 5 CNC Control, 14,000 RPM Spindle, 5th-Axis Fixturing, 60 ATC, 15.75" x 15.75" Pallets, 22" X-Axis, 25.2" Y-Axis, 25.2" Z-Axis, 6.7" Maximum Tool Diameter, 16.9" Maximum Tool Length, SN 110
2011 Makino A51nx CNC Horizontal Machining Center: Fanuc Pro 5 CNC Control, 14,000 RPM Spindle, 5th-Axis Fixturing, 60 ATC, 15.75" x 15.75" Pallets, 22" X-Axis, 25.2" Y-Axis, 25.2" Z-Axis, 6.7" Maximum Tool Diameter, 16.9" Maximum Tool Length, SN 238
2011 Makino A51nx CNC Horizontal Machining Center: Fanuc Pro 5 CNC Control, 14,000 RPM Spindle, 5th-Axis Fixturing, 60 ATC, 15.75" x 15.75" Pallets, 22" X-Axis, 25.2" Y-Axis, 25.2" Z-Axis, 6.7" Maximum Tool Diameter, 16.9" Maximum Tool Length, SN 248
2013 Makino A51nx CNC Horizontal Machining Center: Fanuc Pro 5 CNC Control, 14,000 RPM Spindle, 5th-Axis Fixturing, 60 ATC, 15.75" x 15.75" Pallets, 22" X-Axis, 25.2" Y-Axis, 25.2" Z-Axis, 6.7" Maximum Tool Diameter, 16.9" Maximum Tool Length, SN 573
2013 Makino A51nx CNC Horizontal Machining Center: Fanuc Pro 5 CNC Control, 14,000 RPM Spindle, 5th-Axis Fixturing, 60 ATC, 15.75" x 15.75" Pallets, 22" X-Axis, 25.2" Y-Axis, 25.2" Z-Axis, 6.7" Maximum Tool Diameter, 16.9" Maximum Tool Length, SN 688
2014 Makino A51nx CNC Horizontal Machining Center: Fanuc Pro 5 CNC Control, 14,000 RPM Spindle, 5th-Axis Fixturing, 60 ATC, 15.75" x 15.75" Pallets, 22" X-Axis, 25.2" Y-Axis, 25.2" Z-Axis, 6.7" Maximum Tool Diameter, 16.9" Maximum Tool Length, SN 765

Sugino CNC Washing & Deburring

(2) SUGINO JCC-W6650TE CNC Turret Type High Pressure Washing & Deburring Machines (2020): Fanuc Oi-MF CNC Control, Automatic Doors, HP Water Deburring - Variable Up to 7,250 PSI, Sugino OEM Tri-Plex Plunger Pump, 0.08 mm Positioning, Turntable, 6-Tool Turret, 650 mm X-Axis, 500 mm Y-Axis, 500 mm Z-Axis, 48 m/min Rapid Feed, Multiple Filtration Options to 5-10 Microns
(2) SUGINO JCC-VCD55SNE CNC Vacuum Dryers (2020): Fanuc Oi-MF CNC Control, Fixed Table, 3.22 m3/min Exhaust Speed, 760-10 Torr Pressure
Fanuc R-2000iB 210F Robot: Fanuc System R-30iA Control, Pendant, 6 Axes, 210 kf Payload, 2,655 mm H-Reach

Metrology & Quality Departments

(3) Mitutoyo CRYSTA-Apex S9106 Coordinate Measuring Machines (2018): 35.4" (900mm) x 39.3" (1000mm) x 23.6" (600mm), Renishaw SP 25M, Renishaw PH10MQ Probe Head Package, Joystick, Calibration Ball, Probes
Mitutoyo Roundtest RA-H5200 (2018) High-Precision Roundness / Cylindricity Measuring System: Continuous OD/ID Measurement, Spiral Measurement Analysis, X-Axis Tracking Measurement, Partial Circle Measurement, 2,4,6,10 rpm, 300 mm Table Diameter, 80 kg Maximum Load Weight
Mitutoyo Formtracer Extreme SV-C4500 CNC: 7.87" (200 mm) X-Axis, 7.87" (200 mm) Y-Axis, 11.81" (300 mm) Z2-Axis, 250 kg
Mitutoyo Form Measuring C-4500 (2018) Surface Roughness and Contour Inspection System: 100mm (4") X-Axis Travel, 500mm Z-Column Height, 60 mm Z Vertical Detector Travel with Contracer Head
Struers Duramin-650: Hardness Tester
Atlas Copco BLM Stbench: Joint Simulation Bench
Marposs Optoflash S100 2D Optical Gauge: 4" (100 mm) Maximum Part Length, 2.36" (60mm) Maximum Part Diameter, 13 lbs (6kg) Maximum Part Weight

ABS Assembly Lines

(2) 53 Operation Xigent ABS (Anti-lock Braking System) Brake Module Assembly Lines: Each line performs various tasks related to the assembly of the ABS system. It utilizes Omron/Adept robotic arms, conveyors, and automated systems to pick and place the various components of the ABS module, such as sensors, valves, and control units, into appropriate assembly positions. It includes automated systems for pressing, screwing, crimping, and clamping different parts together. There are integrated stations to test for adherence to critical characteristics of the module and components incorporating automated test systems to ensure that each module meets the required standards.

Miscellaneous

Durr Ecoclean Ecowave Washer (2020)
(2) Durr Ecoclean Universal 81W Washer (2010)
(3) Sugino JCC-W6650TE CNC Washer/Deburr (2018)
Acer Mill 5VK Vertical Milling Machine (2020)
Clausing CNC 1440PT CNC Lathe (2021)
Palmgren 15" Vertical Band Saw
Zoller Smartcheck 450 Tool Presetter
National Tool Room Shear
Henry Filter 80,000 Gallon Filtration System