Complete Non-Carbonated Aseptic UHT Filling Line for Drinks

Key Features:
Compact Design: The line encompasses everything from bottle-blowing to water treatment and shrink wrapping. All production stations are seamlessly integrated.
Quality Assurance: Constructed from high-grade stainless steel (316L), ensuring durability and hygiene.
Cleaning: Features a built-in CIP system for easy cleaning.
Control: Fully customizable and controlled by a PLC system.
Operational Status: Our plant is currently operational and available for testing.

Product Range:
Vitamin drinks
Filtered/low-fiber juices
Tea-based drinks (brewed from real leaves)
Plant-based milks/drinks

Specifications:
Output: 2,500 bottles per hour (bph)
Bottle Capacity: Ranges from 0.2L to 1.5L (current bottle size in use: 0.5L)
Closures: 28 PCO 1810 (Conversion to 1881 is possible with minor technical adjustments)
Labeling: Sleever
Packaging: 3 x 4 and 3 x 2 configurations

Technical Parameters:
Staffing: Only 3 personnel per shift needed for full operation.
Production Capacity: 900 - 1,200 liters per hour.
Shelf Life: 24 months without preservatives, thanks to UHT technology and a specialized disinfection/rinsing system.
Bottling Temperature Range: 5-40 °C
Heat Treatment: Sterilization temperatures between 60-150 °C (UHT) with a duration of 45 seconds.

Included Machines in the Line:
Semi-automatic PET Bottle Blowing Machine
Capacity: 1000 BPH
Water Treatment System (Brand: BWT)
Stainless steel gravel-sand filter (automatic)
2-column continuous ion exchanger (automatic)
2-column continuous activated carbon filter (automatic)
Technological Water Buffer Tank (2550 liters)
Material: Stainless steel (aisi 316L)
Features: Bottom pressure gauge, CIP washer head, and connection
Cooking Pots (2 units)
Capacity: 250 liters each
Double-walled, oil-heated, stainless steel
Mixing Tank (Brand: Bonfiglioli, 2550 liters)
Material: Stainless steel (aisi 316L)
Features: Bottom pressure gauge, 2 CIP washer heads, and connection
Liquid Filter (80 liters)
Material: Stainless steel
Type: GAF puncture bag
Product Buffer Tank (2550 liters)
Material: Stainless steel (aisi 316L)
Features: Bottom pressure gauge, CIP washer head, and connection
Full Automatic UHT Plate Sterilizer Machine
Capacity: 1250L/H
PLC controlled with main equipment from AlfaLaval (3 heat exchangers), Galletti liquid cooler, and electric thermo oil boiler
Sterilization Temperature: 60°C - 150°C
Holding Time: 45 seconds
Inlet Temperature: 15°C
Outlet Temperature: 5°C - 35°C
Full Automatic Aseptic Rinsing Filling Capping 3-in-1 Monoblock
Capacity: 2500 BPH
PLC touch screen control, automatic bottle and cap sterilizer, pick and place capping system, CIP washer head
Capped Bottle Rinsing Equipment with RO Water (Brand: BlueClear)
Bottle Drying System (Brand: Tardito Machine)
Features: Air knives
Cap Control System (Brand: KEYENCE)
Automatic sorter
Full Automatic Sleeve Machine (Brand: Scaligera Ulisse 2000)
Capacity: 2800 BPH
Includes heat tunnel
Full Automatic Inkjet Printer (Brand: HITACHI)
Full Automatic Shrink Wrapping Machine (Brand: Mondial Pack)
Includes heat tunnel