Gerresheimer / Konstrukionsbüro ​Cap/Saftey Cap Assembly (ALL-HA-CSA1) ​​T-03167-06-010 / T-03167-06-011 Assembly System

​​​Implant Holder Assembly
​06-2013
Body Assembly
​07-2013
​​Cap Assembly (flow check station)
​08-2013
​​Loctite Metal Rod Bevel Guidance Glue Assembly
​T-03167-06-012
​​Mounting Device Bevel Orientation
​​Drawing No: 3-430-00-00
​​Bevel Orientation Assembly
​05-2013
​​Cover Top (Button) Assembly
​04-2013
Model: Assembly System
Description: This is a production line that was used for assembling a small pen. This system includes two cappers, two body assemblers, one loctite glue applicator and curing system, three custom jigs for various body assembly processes. See images for full item description.

​ Specifications

Cap Assembly & Saftey Cap Assembly (connected to one another)
Purpose: To place first and second saftey caps on to the needle/ needle hub. One part places a small saftey cap over the needle hub, still leaving the needle exposed. The second stage places a saftey cap over the entire needle and half way over the first saftey cap (coving the hub). This encloses the needle in a clear saftey cap.
​Construction Year: 2013
Nominal Voltage: 230V/AC
Amps: 4A
Frequency: 50Hz
Phase: 1
Control Voltage: 24V DC
Temp Ranges:
​Transporting: 0ºC-60ºC
Working: 10ºC-40ºC
Storage: 10ºC-40ºC
​​Compressed Air:
​Operating Pressure: 6 BAR
Quality: Prep Machine w/ Anhydrous Air
Dry, Unlubricated
​​​Noise: < 70dB(A)
Penumatics: Festo, Afag
Parts List:
​Festo Pneumatics
Keyence Digital Read Out Controller
Keyence Sensors
Jokab Saftey JSTD1-A Two Handed Device Control
Siemens Control Remote
Two Becker VT 4.4 Vacuum Pumps
Dimensions:
​Actual: 52" x 64" x 80"
Shipping: 65" x 75" x 105"
​​Weight:
​Actual (on pallet): 1000lbs
Shipping (crated): 1600lbs​
Implant Holder Assembly (Konstruktionsbüro)
Purpose: To place a small seal over the implant hohlder. This sytsm positions the implant holder moves it under a roll of foil or film, then a small heated press moves down punching out and sealing the small cover on the implant holder assembly.
​Mfg. Year: 2013
Air Pressure: 6 Bar
Voltage: 230V
SMC Pneumatics
Max Press. 1.0mPa
3M Tape Reel
Siemens LOGO!TD Controller
Eaton electrical controls
WEMA WTD-35/M-1
Schmersal Saftey Component
​AZM-170-11ZRKA
​​Dimensions:
​Actual: 49" x 68" x 87" (Including Body Assembly)
Shipping:​​ 84" x 52" x 96"
Weight:
​Actual (on pallet): 1000 lbs
Shipping (crated): 1600 lbs
​Body Assembly 07-2013
Purpose: To assemble the body of the pen system, starting with the bottom cover, then hand relese lever, then bevel orentation, and finally placing top cover over the pen constructing the main portion of the body.
​Air Pressure: 6 BAR
Voltage: 230V
Siemens LOGO! TD Controller
SMC MXS25-30B Pneumatic Press
Schmersal AZM 170-112RKA OGS-020-PSK-ST3
Eaton Electrical Controls
Dimensions:
​Actual (Including Implant Holder): 49" x 68" x 87"
Shipping: 84" x 52" x 104"
​Weight:
​Actual (on pallet): 1000lbs
Shipping (crated): 1600lbs
​Test Station Cap Assembly (Flow Check Station)
​Purpose: To check the flowablility of the cannula after modling with the needlehub. Also to check if the needle is undamaged and flows properly. Equipped with a ATEQ D520 leak tester.
​Machine No. 08/2013
Type: Test Station Cap Assembly
Air: 6 Bar
Voltage: 230V
Weight: (on pallet with loctite glue system)
​Actual (on pallet): 1060 lbs
Shipping (crated): 1600 lbs
​​Dimensions: (on pallet with loctite glue system)
​Actual (on pallet): 72" x 60" x 80"
Shipping (crated): 90" x 68" x 96"
​​Loctite Metal Rod Bevel Guidance Glue Assembly
Purpose: To glue a metal rod to the guidance assembly. The system has a linear track with a jig to hold the rod and guidance in place. It then goes into an enclosure where the glue is placed in between the rod and guidance. Then the rod and guidance with glue move into another enclosure for UV curing. See images for full item description.
Specifications:
​Assembly Yr: 2013
Voltage: 230V / AC
Amp: 5A
Frequency: 50 Hz
Temp:
​Transport: 0ºC - 60ºC
Operating: 10ºC - 40ºC
Storage: 10ºC - 40ºC
Air: 6Bar
Noise: