Wohlenberg Champion S

Number of Clamps 21
Max Speed Approx. 8,000 cycles/hr.
Book Block Thickness 0.08′′-2.44′′

Line Configuration :
Sprinter 7011 Collator
Champion “S” Perfect Binder
Accumulator
Diverter
Perfecta Trim Star 110 Three-Knife Trimmer
RIMA Stacker

Wohlenberg Champion “S” Perfect Binder :
Manufacturer: Wohlenberg
Model: Champion “S”
Clamps: 21 clamp binding carousel

Binder Equipment :
Complete spine preparation system
Main milling station
Notching station
Roughening station
Gauze station for reinforced book blocks and hardcover preparation
PUR nozzle application system on mobile base
EVA roller application system on mobile base
Hot-melt spine gluing tank for perfect binding
Second hot-melt side gluing tank for layflat binding
Accumulator
Diverter before trimmer
The binder supports multiple adhesive technologies, allowing operation with PUR and EVA depending on production requirements.

Adhesive System :
Layflat PUR capability added in 2023
Nordson drum premelter delivery system for PUR adhesive
Nordson drum melter year: 2017
PUR nozzle application system
EVA roller glue application system
This configuration allows production of high-strength PUR bound books and layflat book products, commonly used in premium publications.

Wohlenberg Sprinter 7011 Collator :
Manufacturer: Wohlenberg
Model: Sprinter 7011
Year: 2006
Stations: 28 pockets
Manual Feeder Station: 1

Collator Features :
Double sheet detector
Missing sheet detector
Diverter
PLC control unit
OPTICONTROL system
The Sprinter collator gathers signatures into book blocks before feeding them into the binding system.

Perfecta Trim Star 110 Three-Knife Trimmer :
Manufacturer: Perfecta
Model: Trim Star 110
Year: 2001

Trimmer Features :
Three-knife trimming system for head, foot, and face trimming
Inline operation with the perfect binding line
Includes extra knives

RIMA Stacker :
Manufacturer: RIMA
Year: 2004
Automated stacker for finished books exiting the trimming section.

Capabilities :
PUR perfect binding
EVA perfect binding
Layflat PUR binding
Book block preparation for case binding
Gauze reinforced binding
Automated gathering, binding, trimming, and stacking

Typical Applications ;
Commercial book production
Softcover books
Educational textbooks
Manuals and reference books
Layflat photo books and premium publications
Book blocks for hardcover case binding

Highlights :
High-capacity 21-clamp binding system
Mechanical speeds up to approximately 8,000 cycles per hour
Layflat PUR capability added in 2023
Complete gathering, binding, trimming, and stacking line
28-station signature collator with manual feeder
Nordson PUR drum premelter system
Gauze station for reinforced binding and hardcover preparation
Includes Perfecta three-knife trimmer and RIMA stacker