Wrapade V-612 Vertical Custom Pouch Packaging Machine

2. High Output & Efficiency:

Up to 30 cycles per minute (Custom) or 80 cycles per minute (Non-Custom) .
Output:
60 pouches/min (2-up Custom configuration) or
320 pouches/min (4-up Non-Custom configuration) .
Handles up to 16 products per pouch , depending on product size and pouch design.


3. Advanced Feeding System:

Equipped with (16) Vibratory Pan Feeders and (2) Grooved Disc Feeders (28.5” diameter), ensuring balanced flow and orientation of products into the sealing assembly.
Includes (2) Vibratory Disc Frequency Controllers and (64) Pneumatic Track Product Escapement Assemblies for synchronized feeding and changeover flexibility.
Custom feed tooling includes stainless steel hoppers, track weldments, sifter pan inserts, and quick-change escapement systems.


4. Sealing Technology:

6-Station Sealing Head Assembly featuring:
Interlocking Pyramid Sealing Pattern for enhanced seal integrity, heat transfer, and film meshing.
Individual temperature controllers and air regulators for each sealing roll to ensure uniform pressure and easy validation.
Cross Seal Rolls with a 12.04" circumference and 4 lobes for variable-length pouch creation.
Side Seal Rolls for registered film applications.
Horizontal Tear-Notch Die and Anvil for user-friendly pouch opening.
Vertical Slitting Assembly to separate 2-pouch rows.


5. Film Handling & Tension Control:

Film Unwind Assembly with both Single Film Roll and Dual Film Roll Mounting Shafts for versatile operation.
Self-Adjusting Compensator Brake Mechanism ensures constant tension as the film roll diminishes.
Compatible with almost all heat-sealable laminated films with 3" cores and up to 18" roll diameters.
Interlocking pyramid design improves film tracking and minimizes slippage through sealing rolls.


6. Control Systems & Automation:

Rockwell ControlLogix Motion Controller for seamless integration and performance monitoring.
Kinetics 6000 Servo Drives for precise control over pouch length and cut-off operations.
PanelView Plus 1000 HMI with password protection for intuitive operator interface and settings management.
Ethernet/IP Communication and EWON Remote Router for remote programming and diagnostics.
Solid-State Temperature Controls for sealing rollers.
User-configurable controls for multi-pouch functions and trigger signals.
Production counter and rate monitor for real-time output tracking.


7. Safety & Compliance:

Category 3 Guard Interlock Package with electrically interlocked stainless steel and Lexan safety guards.
Illuminated Emergency Stop Buttons for immediate shutdown in case of emergencies.
Low Air Pressure Sensors , Missing Product Detection , and Low Film Sensors for error-free operation and automatic rejection of defective packages.


8. Machine Construction & Durability:

Constructed from powder-coated tubular steel , stainless steel , anodized aluminum , and FDA-compliant plastics.
Three-Bearing Support on all sealing head shafts for added strength and longevity.


9. Additional Components:

Servo-Driven Cutoff Knife Station for accurate pouch separation.
Domino V320i Continuous Motion Thermographic Printers (2 units) for package labeling, including software for barcode generation, graphic integration, and database connectivity.
Cognex Visual recognition camera