Bargstedt, Homag Edge processing production line

Edge processing production line consisting of the following machines:
Automatic feeding
Brand: Bargstedt
Type: TBH500/D/25/12
Year of construction 2008

Double-sided edge processing machine for longitudinal processing
Brand: Homag
Type: Optimat KFL 525/6/A3/15
Year of construction: 2008

BASIC MACHINE:
- Glue roller drive with feed stop
- Glue container lift with feed stop
- Glue container clamping workpiece-operated

WORKPIECE TRANSPORT DEVICE:
- Block link chain rolling, with ball bearings on running and guide surfaces
- Frequency-controlled feed drive, speed adjustment on the input unit
- Manual center support, with roller rail

TOP PRESSURE:
- V-belt driven
- Height adjustment motorized
- Digital position indicator

ELECTRONIC WIDTH ADJUSTMENT:
- Rapid/creep speed with digital position indicator
- Adjustment speed approx. 3 m/min.
- Ball screws and cardan drives for precise positioning
- Linear guide and rolling guides on hardened supports

ELECTRICAL EQUIPMENT:
- Operating voltage 400 Volt, 50/60 Hz.
- Operating voltage adjustment country-specific via transformer (optional)
- Earth leakage circuit breaker only permissible in conjunction with an all-current sensitive/selective earth leakage circuit breaker
If the capacity of this device is not sufficient, we recommend that the customer installs a residual current monitoring device on site
- Switch cabinet attached, installed in accordance with European standard EN 60204
- Feed interlock with interlocking plan and connection cable
- Emergency stop interlock
- Frequency converter electronic, with motor brake function
- Manual switch for set-up mode
- Ambient temperature: + 5 degrees to + 40 degrees

Modern control system based on Windows PC Hardware:
- PLC control according to international standard IEC 61131
- Integrated line control for contactless control of the processing units
- Windows XP (US) embedded operating system
- Industrial PC with at least 2 GHz and 512 Mbyte RAM
- 15 inch TFT flat screen
- PC keyboard and mouse
- 1 hard disk permanently installed
- 1 hard disk for data backup
- 1:1 backup (cloning)
- USB connection
- Digital field bus system for inputs/outputs and decentralized units
- ETHERNET network connection via additional card and network software (optional)
- Virus protection

Software:
- Menu-driven operation with Windows standard
- Software package woodCommander with
- Convenient, graphically supported creation and storage of machine programs
- Management of tool data via tool macros
- Operator guidance system (BDL) for displaying necessary manual adjustments on the machine during changeovers
- Error message in plain text
- Diagnosis system woodScout (option)
- Schuler MDE Basic for machine data acquisition

SAFETY AND PROTECTIVE DEVICES:
- All machines for EU member states with CE mark in accordance with EC Machinery Directive 98/37/EC, Annex IIA
- Wood dust tested TRK value max. 2 mg/m3 in compliance with the extraction capacity to be provided by the customer in accordance with the extraction plan
- Documentation in two copies

TECHNICAL DATA:
- Infinitely variable feed rate 15 - 40 m/min (optionally up to max. 50 m/min)
- up to max. 40 m/min for thin edges up to 0.6 mm
- up to max. 30 m/min for thick edges up to 3 mm
- Fixed workpiece protrusion 30 mm (optionally adjustable)
- Workpiece thickness 12 - 40 mm
- Working height up to top edge of chain 950 mm
- Workpiece length min. 250 mm
- Working width double-sided min. 195 mm with workpiece overhang 30 mm
- Working width double-sided max. 1500 mm
- Edge material roll 0.3 - 3 mm
- Edge cross-section max. - for PVC 135 mm2
- for veneer 100 mm2
- Roller diameter max. 830 mm
- the max. performance data refer to average workpiece dimensions, with max. dimensions the performance is reduced accordingly!
- Working speed depends on the processing units

FEED DEVICE 3 ROLLERS
- Rollers driven and inclined
- Can be folded up manually

INTERMEDIATE TRANSPORT AT THE OUTFEED
- 400 mm long

NOISE PROTECTION FORMAT + POST-PROCESSING PART
- Workpiece blow-off device and extraction hood
after the sizing section
- Individual extraction of the processing units

COMPACT DOUBLE HOGGER LONGITUDINAL 6.6 KW KD10
- 2 motors each 6.6 kW, 100 Hz, 6000 1/min for
sizing, mounted offset one above the other
on the milling stand
- incl. extraction hood I-System for tool diameters
diameter 220 - 250 mm
- without tools
- For tool dimensions, see technical data

FREE SPACE
- for 1 standard trimming unit SF20

GLUING UNIT A3 - 2 ROLLERS consisting of:

HOT MELT GLUE UNIT A34
- Melting unit with granulate container
- Melting capacity depending on glue 18 - 35 kg/h
- Level control of the melting quantity
- Heated glue roller

MAGAZINE A3 - 2 ROLLERS
- Manual height adjustment +/-5 mm
- Roller separator
- Automatic or manual roll change
- Edge monitoring with feed stop
- Remaining length monitoring at 2400 mm

PRESSURE ZONE A
- 1 controlled pre-press roller diam. 90 mm
- 4 post-pressing rollers diam. 70 mm
- Pneumatic pressure adjustment