Bausano, Esde, Kampf, Plasco MD75-Medica

Number of layers 1
Material PVC - EVA ( medical film (stainlesss steel frame),< but it could be used for non medical film and for EVA films
Extruder 1 Layer ref: A Bausano MD75- Medica
Screw diam 75-24D

Contra-rotative twin screw . Screw speed 8 to 80 rpm .
5 nb of heating zones .
1 water cooled
2 air cooled
2x 15 kw . 34 kw screw motor power
Output 130 kg/h PVC
100 kg/h EVA
Max outut 200 kg /h
PLC control Gefran

Head description
Farcon manufacturer
Manual flexible top lip gap adjustament
Film thickness 200-500 my
Max output 200 kg/h
7 heating zones.

Die width (mm) 2 flat dies width 700mm - max film 600mm & width 550 mm - max film 450mm

Polishing stack/ calender lines unit
ESDE manufacturer. 3 rolls stacked, separated drives . 2 pneumatic cylinders.
250mm polishing roll diam. 350mm calander roll diam.
350mm cooling roll diam. 800mm roll width.2 engraved polishing rolls.
3 ( 1 polished hard-chromed + 2 engraved ) available calander
and cooling rolls.2-20m/mm speed.
Oil (max 180 C )roll tempering. water roll cooling. Nip-roll not cooled take-off unit.
700mm max material width. 200-1000my film thickness.

Rewinder description KAMPF turret winder cantilevered design with 2 winding stations.
500mm max winding diam . 600mm max net production width.105 internal core diam.
3 knifes (2 webs-2 trims ) slitting .2 edge trim winders. 50m/min max speed.
20-60 N/m tension. pneumatic pressure roll. taper tension and pressure.

Additional information
an extrusion/calender line with flat die
max final film width 600 mm (die 700 mm)
film thickness range 200 to 500 µm
Dosing unit PLASCO model GLV-80-CV
gravimetric technology
max output 250 kg/h
Thickness measurement MAHLO manufacturer type Qualiscan QMS-12
with laser detection on traveling
and working width 650mm OCS FSP 600 Film Inspection Device .
High speed camera with working width 650mm
Web cleaning Gema Hildebrand Xstream 8.8-P + IONstream
with dust suction + electrostatic neutralizing . 650mm
2 sides working width .636 m3/h air flow.
Cartridge 28m2/ blower 5,5 Kw filtering system. 6 KW output voltage (ionizing)
Finished roll handling DALMEC Partner ECO-PEC with pneumatic self balanced arm.
150 kg max handled weight. Gripping toll with rotation horizontal to vertical
and expansion mandrel 105mm