CMS Avant 1BLT 455L 2ATC

Customer claims to have cut 20,000 cut parts per 5 day running week operating 2 8 hour working shifts per day.
System made of:
2 in-feed positions for 1 bundle of sheets each.
Protection sheet bundle out-feed motorized conveyor
Vacuum sheet manipulator
In-feed roller with label printer (on a moveable bridge with X and Y axes)
Cutting machine The complete system is suitable for the following panel sizes: -4` x 8` -5` x 6` -5` x 8` -5` x 9` -5` x 12` -Thickness: 0.63"
- 0.984"
- 1.614" (16mm
- 25mm
- 41mm)
Maximum weight: approx. 360 lbs (164 kgs)
Cuts 2,000 parts per 8 hour shift
Protection sheet bundle out-feed motorized conveyor
System to remove the bundle of protection sheets from the machine in-feed area.
Sheet manipulator (material handling system or automatic loading system)
Includes 1 bridge feeder with one vacuum-pod on carriage
The panels are collected from two stacks located on the two opposite sides and placed on the in-feed roller
The height of the stacks ranges from 16mm to 800mm
The system will load all panels from one stack before starting the loading from the second stack (no mix of panels between the 2 stacks in the production sequence)
The system is also to collect a protection sheet and place them on the "protection sheet bundle out-feed roller"
An automatic systems identifies when the bundle is completely unloaded, so that to activate procedure to unload the protection sheet
The equipment for the stacks are included in the supply
Three special modes are foreseen
Damaged/scratched panel
Missing panel -Emergency loading procedure In-feed roller with label printer (on a movable bridge with X and Y axes)
Labeling system for printing and applying labels, the number, content and position of which can be defined for each panel
The system consists of two main parts: a thermal printer and an automatic labeling unit with 150mm stroke
Cutting machine
Structure: mobile bridge (with double rack)
X axis stroke, linear: approx. 2050mm
Y axis stroke, linear: approx. 4550mm -Z1, Z2 axis stroke, linear: approx. 525mm
X-axis quick positioning speed: 100,000mm/min
Y-axis quick positioning speed: 72,000mm/min -Z1, Z2 axis quick positioning speed: 30,000mm/min
On the Z axes 250 mm of the stroke is useful for machining Working plane
Through feed configuration with motorized NC-controlled vacuum belt
Useful dimension of 1600 mm in the X direction
Useful dimension of 3650mm in the Y direction
The belt is driven by a NC control axis
Special working table for the machining of panels, equipped with mobile belt made of elastomer with holes for vacuum passage
There is one hole every three diamonds to allow the clamping of the pieces on the whole working area
The belt is made of wear-proof material, hardness 50 shore with diamond shaped surface at 28mm pitch
The working area, connected to the vacuum plant with high capacity, is divided into 6 NC controlled areas
During the belt movement the vacuum is automatically disconnected
Photocells for the slowing down the belt to allow that can correct positioning of the panels,
frontal reference bar was stroke of release mounted onto the mobile bridge as well as the lateral sinking reference bar mounted on one side
Extended belt to have a separate on loading area Working units
Two automatic tool changer head ATC -16HP at 10,000 RPM
Maximum speed 24,000 RPM -8 place tool changing magazine
Ceramic bearings -HSK63F connection
The ATC working units are liquid cooled by a refrigeration system Static and frequency converters
Two -Speeds: from 1000 RPM to 24000 RPM
Numerical control
Three (3) dry type vacuum pumps rated at 360 m? per hour each with double filter and supports
Electrical cabinet placed on the machine right side
- protection level IP54
- complete with air conditioner -Perimeter fence around the machine and photocells systems, controlling the access to the loading/unloading area
Push-button panel for the function of Emergency-Start-Stop-On photocells, placed on the external site of the fence
The cable holder chains are mounted on the right side of the machine
Suction system on the reference bar are equipped with four (4) 100mm diameter connections
Belt cleaning system placed underneath with blowing devices, brushes and suction connections