Gallus EM 430 S UV 8

Key Features and Equipment :
• 8 UV flexographic printing units
• Delam/Relam system for adhesive-side printing on two printing stations
• CS / Multiweb lamination unit
• Possibility to replace one flexographic unit with a screen-printing unit
• Full Cylinder hot foil stamping unit
• Corona treatment system
• Teknek web cleaning system
• Sensotec automatic register control
• BST Powerscope video inspection system
• GapMaster die-cutting unit
• Matrix rewinder
• IST UV curing system
• Insetting capability (web reintroduction for second-pass printing)

1. Unwinding Unit (BG 01)
• Unwinder with pneumatic lifting system
• Web splicing table with pneumatic pressure system
• Dancer roller system
• Ultrasonic edge guide system
• Optical end-of-web sensor
• 3" pneumatic shaft
• Splice detector
• Web break detector

2. Infeed Section (BG 02)
• Infeed unit mounted on a 610 mm platform
• Web tension adjustment range: 50–1000 N

3. Corona Treatment System (BG 57)
• Corona treatment system 5–10 kV
• 4 electrodes
• Free-running roller Ø100 mm
• Installation kit
• Treatment possible on both sides of the substrate

4. Web Cleaning System (BG 58)
• Teknek cleaning system
• Double-sided web cleaning

5. Printing Section
Printing Platforms
• 6 × 1000 mm printing platforms
• 2 × 1000 mm reverse printing platforms
Flexographic Printing Units (BG 03)
• 6 × standard flexographic printing units
• 2 × reverse flexographic printing units (double-sided printing)
BG 03 Accessories
• 8 × additional expanding mandrels
• 8 × automatic impression control systems
• 1 × additional chamber doctor blade
• 1 × ink pump with ink level control
• 4 × pump mounting kits

6. Screen Printing (BG 68 GEN III)
• 1 × screen-printing unit
• Print repeat range: 12–26"
Accessories
• Storage platform
• Additional doctor blade

7. UV System (BG 38)
• 8 × IST MBS 6 UV lamps
• UV/Corona exhaust fan

8. Hot Foil Stamping (BG 56)
• Hot foil stamping unit
• Repeat range: 9–21"
• Hydro-pneumatic pressure system (11,200 N)
• Oil-heated cylinder system
Accessories
• Platform preparation package
• Interface connection kit
• Narrow-web foil shaft

9. Cold Foiling (BG 78)
• Cold foiling kit including:
o Impression roller
o Foil guide rollers
10. Die-Cutting Section Platform
• 1 × 610 mm base platform
BG 06
• 1 × 24" GapMaster die-cutting unit
BG 15
• Matrix rewinder
• Reverse-side slitting knives
• Lamination / cold foiling unit

11. Outfeed Section
BG 10
• 610 mm platform with dual gearbox
BG 07
• Outfeed unit with male/female die-cutting system

12. Video Inspection System (BG 55)
• BST Powerscope 4000
• CCD camera with 12x zoom
• Stroboscopic lamp
• 19" monitor
• 390 mm mounting platform

13. Rewinding Section (BG 54)
• Single-shaft rewinder
• Integrated lifting system
• Maximum roll diameter: 1250 mm
• Banana roller with pressure roller

14. Drive and Control System
BG 09
• Main drive section with touchscreen control panel
BG 72
• Label counter
Software Features
• Format correction
• Additional die-cutting correction
• Storage of up to 500 jobs
• Inch-to-millimeter conversion

15. Cooling System
• 27 kW chiller
16. Automatic Register Control (BG 27 Sensotec)
• Insetting function for web reintroduction
17. Rail System
• 14 × starter rails
• 5 × 610 mm rails
• 40 × 1000 mm rails

18. Delam / Relam System (BG 26)
• Adhesive-side printing system (up to 2 colours)
• Additional guide roller
• Special roller coating

19. Anti-Static System (BG 62)
• Simco control unit
• 2 × anti-static bars
• 8 × anti-static brushes

20. Trolleys
• Printing unit exchange trolley

21. Remote Diagnostics
• Remote Internet access
• HEIRES remote service system