Heine Coating system

Range+Heine coating system for coating individual wooden window components and frames for sale on behalf of a client
Manufacturers technical description:
Part dimensions: Length: 5,000 mm
Height: 2,800 mm
Width: max. 100 mm
Coating system:
Intended use of material from the relevant coating manufacturer with a
low solvent content (VOC value), water-based and non-flammable.
Capacity: min. 40 crossbars/shift, i.e. approx. 60 window units/shift (without forced drying)
Process (1 cycle is run twice):
- Flooding
- Drying
- Checking and applying joint sealant
- Spraying
- Drying

Item 1 Conveyor technology
1 Power + Free circular conveyor
Layout as per drawing 11-138-010a
Essentially comprising:
3 drives with gear motors for the main chains with frequency-controlled speed (see layout).
Various running rails, horizontal curves, chains
Tensioning stations, pneumatically/electrically controlled stop stations
50 crossbeams, 5,000 mm long (max. weight 250 kg)
Automatic tilting of the crossbeams in the drip-off area after the flooding system
1 conveyor system control (Siemens S7-300 PLC)
Programmable buffer stocks
Infinitely variable drives.
1 lifting/lowering station for loading and unloading workpieces (max. stroke 2,000 mm)
1 set of steel structure for mounting the conveyor system

Item 2: Flood Coating System
1 flowcomat II-P
1 system for colourless primer
Maximum workpiece width approx.: 180 mm
Consisting of:
1 coating tunnel,
1 Flowcodrive swivel mechanism,
2 flood lances, each fitted with a maximum of 3 nozzles.
1 set of accessories for cleaning the system
1 stainless steel sieve fitted externally
1 paint supply
1 control unit

Item 3 Additions to the dip coating system
1 Drip channel and drip tray in the evaporation area behind the dip coating system
After dip coating, the crossbars run into a drip buffer.
The dripping coating material is returned to the dip coating system via the non-stick PP drip tray (and drip channel).
Rinse water is collected in the flood coating system and pumped out.
The use of PP for the areas in contact with the coating ensures easy cleaning of dried-on coatings.
1 Humidification system
1 Control unit for the humidification unit
Complete with controller for the humidification volume
1 Hygrostat for measuring room humidity and activating the humidification nozzles
3 humidification nozzles for the drip buffer
1 coagulation system
1 R+H waco 200 coagulation system 200 l collection tank

Item 4: Topcoat spray booths
2 paint booths for topcoating
2 extraction walls with sandwich panel cladding to suit the work area.
Fan: 16,000 m³/h
Filter area:
- 3 sets of Ecola pre-separators
- 1 set of Paintstop filters
- 1 set of bag filters
Recirculating air distribution ceiling in a tensioned frame design
Volume 12,000 m³/h approx. 75% recirculation – 25% exhaust air operation
(the exhaust air volume is extracted from the hall) installed on site-provided foundations in accordance with the layout

2 Prolac overspray recovery columns
Item 5 Addition to the topcoat spray booths
3 humidification nozzles for the evaporation area after topcoating

Item 6 Dryer
19 axial fans for the drying area
1 dryer enclosure (see layout) with sandwich panels

Item 7 Inspection area
2 sanding walls for the inspection area