JMD Superbinder – 7000 M

Binding system (Full line)
Configuration:
Gatherer G 460P- 16 gathering stations, hand feed station, a reject gate for faulty signatures
NO of stations: 16
Sheets size A: 140 x 460 mm
Sheet size B: 120 x 280 mm
In line Max speed: 10.000 cycles/h (1:2 Mode)
Offline Max speed: 4800 cycles/h
Power requires: 11.9 kW
Machine Weight: 4000 kg
Length of machine: 15 308 mm

16 stations in 4 units (each unit has 4 stations) and 1 vacuum pump for each unit.
Automatic signature inspection system on each station to detect miss-feeds, multi-feeds and paper jam.
G460 P is upgraded model and is equiped with latest technology & brings more stability, which enables you for long-term ideal and efficient production

Outstanding features:
Relieable andnon-marking separating of section thanks to the vertical gathering design.
Touch screen alowes easy operation and convenient fault analysis.
Comprehensive quality control for miss-sheet, double sheet, and paper jams
Easy changeover between 1:1 and 1:2 production modes brings high flexibility
Reject gate for wrong signatures ensures non-stop production.
Excelent quality control is enabled by the optional signature recognition system.
Touch screen control station: Interactive operating menu provides simple and quick control of the machine
Superbinder 7000 M: 21 book clamps,4 spine preparation stations, 2 moveable spine gluing station and a moveable side gluing station,
a stream cover feeding station, 2 nipping stations, a touch screen and automatic lubrication system.

No of clamps: 21
Max speed: 7000 cycles/h
Book block Length A: 140 x 460 mm
Book block width B: 120 x 300 mm
Book block tickness C: 3-50 mm
Cover length D: 140 x 470
Cover width E 250 x 640 mm
Power required: 74 kW
Weight: 6800 kg
Dimensions (LxWxH)- 12 200 x 1 900 x 1 500 mm
Spine preparation station provide for spine roughening, milling, notching and brushing
Gluing application System- double spine gluing station with one side gluing station guarantee optimal gluing under high speed.
Movable gluing station allowe easy changeover between PUR and EVA in minutes, Nordson 20 kg Premeter
Streem cover feeding station: Allowes a large quantity of covers to be loaded and fed stably
Cover scoring station: Dual axis scoring rollers of large diameter anable straight and nice looking scoring lines
Two nipping stations: Powerfull nipping pressure to create strong, durable binds with sharp spine corners.
Super trimmer- 100- Touch screen, Horizontal infeed carriage belt from the right, vertical infeed unit, three knife trimmer, gripper delivery, output conveyor, 1 air compressor

Untrimmed Book Size ( a x b)
Max. 445 x 310 (off-line)
Min. 85 x 100 mm (Off-line)
Max. 420 x 285 mm (In-line)
Min. 150 x 100 (In-line)
Trimmed Book size (a x b)
Max. 440 x 300 mm(Off-line)
Min. 80 x 95 mm (Off-line)
Max. 415 x 280 (In-line)
Trim Height
Min 145 x 95 mm(In-line)
Max. 100 mm
Min. 10 mm
Speed: 15-45 cycles/ min
Power 6,45 kW
Weight: 4100 kg

Precise cutting accuracy with a touch screen contro panel. Could be used as stand alone trimmer or in line. No book no cut control to avoid unnecessary movements
Book stacker- Stacking unit, Book pushing unit, Emergency Exit
Automatic Image recognition Ssytem GDS 0362- One camera for one gathering station, totaly 16 cameras for 16 gathering stations.

GDS0362 is an automatic signature image recognition system used for quality assurance on the gathering machine.
It saves a section of the correctly printed signature images as the reference image and uses the image comparison technology to identify the wrong signatures.

GDS0362 automatic signature image srcognition system will prevent wrong signatures from being processed further.
It features high accuracy, quick processing speed, and intelligent operation which makes it and excelent product quality control system for tghe printing companies.