KHS PET Bottle Filling Line
EUROPE (Western and Northern)
Manufacturer's type PET 0,5 - 1.5 - 2.0 and 2.5 L
Made in year 2006
Capacity Up to 30 000 bph
Application PET Bottle Filling Line for Beer 1.5 - 2.5 liter
Operation started in year 2006
Total operating hours Approx 27 000
Current condition Line stopped in September 2014, still installed
Effective capacity 30 000 bph in 0.5 liters
Bottle neck standard PCO 28 mm long neck
Delivery packs 2.0 - 2.5 liters in 2x3 on tray and shrink plastic
Labeling formats Paper label, cold glue, front and neck
Product operated Beer only
Control PLC Siemens Simatic S7 and ET 200
This complete beer filling line was delivered by KHS in year 2005
and it is still installed and in very good condition.
This line is complete from preform feeding equipment to delivery package palletizing.
Originally this line was designed to fill from 0.5, 1.5 to 2.0 liter PET bottles
with max 6 gram / liter CO2 and max + 16 C degree product temperature.
In 2006 it was modified for 2.5 liter with adding a new labeler.
Line is available for immediate relocation.
List of equipment
Item 1: Stretch blow molding machine THIS IS SOLD - see our blow molders for replacement
Item 2: PET Compressor Ateliers Francois 2100 Nm3/h THIS IS SOLD - see our air compressors for replacement
Item 3: KHS Air-conveyor system Innoline LTR
Automatic size adjustment- suitable for 49-108 mm diameter bottles
Item 4: Filler Block with
Rinser KHS Innorins PET-FR-ZM 80/36
This is a mechanical rinser with a two-channel working for pre-rinsing
with water or disinfectant.
Final rinsing with water. 80 rinsing stations and 2880 mm rinser diamer.
Filler - Capper KHS Innofill DRF PET 120 SC 10/36
The Innofill DRF PET is a computer-controlled, PET bottle filler that uses probes
integrated into the filling tubes to determine fill levels.
The filler has 120 filling nozzles and 10 capping stations for PCO 28 caps.
NSM Magnettechnic cap feeding system.
Item 5: Filling Control Station Heuft Basic BA R20 with X-ray, capacity 25 000 bph
Item 6: Full bottle conveyor system Innoline BTR with automatic lubrication system
Item 7: Labeling machine Innoket ROLAND KH 20/5 II, capacity 4000 - 32000 labels/h
This Roland labelers has 20 bottle turrets and 2 labeling stations
with 5-finger drums for label application. Paper labels, cold glue system.
A feedscrew spaces the containers before they are channeled into the rotating machine
by an infeed star. Hot glue is evenly distributed, thin film of glue on the gluing
segments picks up labels from the stationary magazine.
The individually spring loaded fingers of the gripper drum grasp the glued labels
and apply them in the exact position on the containers.
Item 8: Laser Marking system Coder Allmark AL 882 APS
Item 9: Label Inspector Heuft Basic BA R20 with X-ray
Item 10: Labeling Machine Krones Contirol K-745-L17, year 2006
Plastic labels, hot glue system, 2 rolls with automatic switch over
Capacity 15 000 - 17 000 bph with 2.5 liter PER
Item 11: Tray Shrink Packer KHS TSP 35-700, year 2007
Capacity up to 35 cycles per minute
Item 12: Tray conveyors KHS Innoline GTR with automatic lubrication system
Item 13: Label Inserter Metec on delivery packs
Item 14: Palletizer KHS Innopal PB 1/2 N2 capacity 27 000 bph in 1.5 Liter
Double line palletizer suitable for 800x1000 and 1000x1200 cm pallets
Pallet magazine KHS MPH
Carton layer inserter robot
KHS PTR pallet conveyors
KUKA / Siemens PLC controls
Item 15: Pallet Stretch Wrapper Robopac Helix HS 40
Siemens Simatic S 7 PLC contols
Item 16: Pallet lift KHS Lord Pac with a pallet coder