Kolbus KM 600

A Kolbus KM 600 perfect binder is suitable for the production of perfect bound products like brochures, journals, magazines and catalogues.

Overview:
ZU 805 gathering machine
KM 600 perfect binder
transport and drying line
FA 650 front cutting unit
HD 143.P high capacity three knife trimmer
KL 301 compensating stacker

Configuration:
ZU 805 gathering machine
handfeeding station
24 stations basic frame
24 feeders with signature recognition system and automatic section thickness control ATC
reject unit AS 805 to the left
transfer channel with integrated jogging station as connecting unit to the binder
BECKER air center

KM 600 perfect binder
Copilot system with touchscreen monitor
21 clamps
infeed with handfeeding unit incl. coupling to a gathering machine ZU
main milling station
2 spine preparing units
brushing station without dust extraction system (machine was connected to a central dust extraction system)
spine gluing station
hotmelt spine gluing unit, interchangeable
premelter for spine gluing unit
side gluing station
hotmelt side gluing unit, interchangeable
rotary cover feeder RA 49.A
double sheet control
special equipment for the production of covers with pre-folded and folded-in covers
scoring station for 4 scores
2 pressing stations with pressing roller after first pressing station straight delivery
lay down device to the left with shingled stream function (counter approx. 25,3 mio. products)

Technical specifications:
mechanical speed: up to 7.000 cycles/h
size range max.: 320 x 383 x 60 mm
size range max.: 190 x 460 x 60 mm
size range min.: 100 x 105 x 3 mm

transport and drying line
length: approx. 45 meters
incl. drying tower (5,25 windings)
incl. reject unit / emergency delivery
conveyor electrical cabinet TS.E

FA 650 front cutting unit
TFT touchscreen
special equipment for cutting two products during one cycle
vacuum belts to open the cover
opening control
cutting unit
knife setting gauge with dial indicator
machine start via block detection device and light barrier
servo-controlled drive technology based on Siemens SIMOTION D with through-feed mode

Technical specifications:
mechanical speed: up to 4.000 cycles/h
cutting two products during one cycle:
feeding: up to 6.000 cycles/h with 3.000 cuts/h
size range trimmed max.: 350 x 480 x 50 mm
size range trimmed min.: 100 x 125 x 3 mm
size range untrimmed max.: 375 x 480 x 50 mm
size range untrimmed min.: 105 x 125 x 3 mm

HD 143.P high capacity three knife trimmer
Copilot system with touchscreen monitor
right hand infeed
standard cutting tables (no. 4 - 18)
knife setting gauge
cut counter
2 set of knives

Technical specifications:
mechanical speed: up to 4.200 cuts/h
size range trimmed max.: 305 x 420 x 80 mm
size range trimmed min.: 100 x 100 x 2 mm
size range untrimmed max.: 320 x 450 x 80 mm
stack height max.: 80 mm

KL 301 compensating stacker
delivery to left and right

Technical specifications:
mechanical speed: up to 10.000 cycles/h
size range max.: 320 x 420 x 80 mm
size range min.: 100 x 125 x 2 mm
stack height max.: 330 mm