Marel Whitefish processing line

12 workstations
Remodeling of the line from 24 to 12 workstations in 2018
The whitefish line consists of three main modules: a trimming line with individual operator stations, a weighing unit and an outfeed unit with an optional quality control station.
The line is controlled by the M3000 Controller, and MPS production control software is used to collect production data, monitor performance, control raw material flow and generate production reports.
Whole whitefish fillets are distributed to the trimming stations on the line where they are trimmed. Specially designed receiving chambers receive the finished trimming fillets and gently push them onto a product conveyor belt that transports them on for further processing.
Each ergonomically designed trimming station on the Marel whitefish processing line is equipped with a work table and containers for products and trimmings. Each operator is monitored individually, which allows the introduction of personal performance systems.
The trimming line is controlled by the MPS Trimming module.
Technical specifications
Dimensions:
External dimensions Each operator station approx. 1000 mm in length
Weight Approx. 100 – 150 kg per station
Height Approx. 1100 mm from floor to work table. Max. height approx. 1700 mm
Belt width Infeed conveyor 356 – 508 mm
Product pickup belt 2*203 – 280 mm
By-product pickup belt 406 – 457 mm
Box volume Shipped in containers
Other Infeed conveyor: approx. 1500 mm
Product pickup belt: approx. 1000 mm
By-product pickup belt: approx. 350 mm
Construction:
Material AISI 304 stainless steel, PP, PE, POM plastic
Motor type Drum or gear motors, depending on configuration
Belt type Plastic modular belt
Cleaning Can be supplied with nozzles for belt flushing
Mounting Bolted to the floor
Other Ergonomically designed work area
Capacity:
Belt speed 0.8 – 1.3 m/sec depending on configuration and desired capacity
Consumption:
Air Min. 6 bar
Water Manual water guns at each station
For optional self-cleaning
Electric Less than 2.5 kW
Output buffers:
Number of output conveyors 1 product conveyor, up to 2 by-product conveyors
Number of output buffers Up to 4 on product conveyor, up to 3 on by-product conveyors
Trigger method Individual, with sensor or periodic for all at the same time
Working area:
Standing platform Manually adjustable (standard) or with water hydraulics (optional)