MULLER MARTINI BF PRO

Casing-In Machine :
Model: Müller Martini BF PRO
Control system: Copilot with touchscreen
Drive technology: Servo-controlled, Siemens SIMOTION D
Active Line Module for energy recovery
Automatic central lubrication system
Remote diagnostics: Connex MMRA (teleservice)

Book Block Infeed:
Linear block infeed
Infeed conveyor L = 1,000 mm
Heating section AS 320
Block stop AS
Angular roller table WR 630
Block stop WR
Star feeder (sixtfold star)
Block position detection (spine and front cut) with vacuum
Automatic block thickness control

Rounding and Backing Station :
Rounding and backing station
Press-on station with foam cushion (Station 5)

Gluing Station :
Spine glue station: hotmelt nozzle application (EVA)
Copilot-controlled, motorized height adjustment
Horizontally mounted heated application heads
Viscosity control device for constant glue viscosity (pump + water tank)

Counter-Gluing / Endsheet Insertion :
Thread slitting station with thread slitting control
2nd unwinding device
Standard forming rails / moulding parts

Premelter :
Manufacturer: Nordson
Model: XNO 517 (EVA Hotmelt)
Premelting capacity: 15 l
Max. melting capacity: 18.1 kg/h
Max. output: 32.7 kg/h
2 heated hoses, 4,800 mm, 5/16"
Integrated control via line Copilot

Case Processing :
Case magazine
Case prestacking conveyor
Case forming station
Special equipment for flexible cover processing
Double cover control (for flexible covers in single piece)
Spring-loaded block thickness batch splitter
Pointed and bottom splitter for flimsy papers and gilt edges
Rubbing down unit
Casing-in glue pump monitoring
Timer for glue preheating
Electrically heated 15° joint forming rails (45° rails additionally delivered), controlled in pairs
Quick-change system for joint forming rails
2 pressing stations with 15 kN pressing force (2nd station optionally 45 kN)
Heater monitoring unit

Delivery :
Straight-line delivery, offset to the right
Books transported flat

Roller Conveyor Table :
Type 3525, L = 1,800 mm / H = 850 mm
Supplementary part for stationary roller table

Connectivity :
Connectivity Package (hardware): Remote Line, MPOWER, Connex infrastructure
Remote Line T2 (service must be arranged with Müller Martini)

Technical Details :
Parameter Value
Max. speed 30 cycles/min
Book block (standard) min. 100 × 100 mm, 2 mm thick
Book block (standard) max. 305 × 375 mm, 80 mm thick
Opened case (standard) min. 210 × 105 mm, 0.1 mm thick
Opened case (standard) max. 660 × 385 mm, 7 mm thick
Finished book (standard) min. 105 × 105 mm, 6 mm thick
Finished book (standard) max. 285–315 × 385 mm, 90/30 mm thick
Compressed air consumption 11 Nm³/h (rigid cover) / 16 Nm³/h (flexible cover)
Service pressure 6 bar
Electricity 400 V / 3-phase / N / PE, 50 Hz