Potato Chips Line

600 kg/hr
1) Storage Tank
Description: Stores fresh potato and feeds De-stoning & Washing Machine through a chain-conveyor
Components:
• Belt-Conveyor (Food-Grade)
• AC Motor
• AC Inverter
• Inverter Panel
• Sensor automation
Tank Specifications:
• Material: Food-Grade Stainless Steel
• Capacity: 1000 Kg
Motor Specifications:
• 0.75 KW
• 380 V
• 2.10 A
Inverter Specifications:
• 3 Hp
• 380 V
• 3 Phase
Dimensions:
• Length: 290 cm
• Width: 210 cm
• Height: 210 cm

2) Chain-Conveyor
Description: Transports fresh potato from Storage Tank to De-stoning & Washing Machine
Components:
• Stainless Steel Chain
• AC motor
• AC inverter
• Inverter Panel
• Sensor automation
Motor Specifications:
• 1,1kW
• 380 V
• 2.29 A
Inverter Specifications:
• 3 Hp
• 380 V
• 3 Phase
Chain Dimensions:
• Length: 300 cm
• Width: 57 cm

3) De-stoning and Washing Machine
Description: Removes the stones, washes the potato and feeds Peeling Machine through a chain-conveyor
Components:
• Stainless Steel Drum
• Water pipe & sprayer
• AC motor
• AC inverter
• Inverter Panel
• Sensor Automation
• Motor Specifications:
• 0.37 KW
• 380 V
• 1,15 A
Inverter Specifications:
• 3 Hp
• 380 V
• 3 Phase
Dimensions:
• Length: 280 cm
• Width: 140 cm
• Height: 240 cm

4) Chain-Conveyor
Description: Transports fresh potato from De-stoning & Washing Machine to Peeling Machine Components:
• Stainless Steel chain
• AC motor
• AC inverter
• Inverter Panel
• Sensor Automation
Motor Specifications:
• 1,1kW
• 380 V
• 2.29 A
Inverter Specifications:
• 3 Hp
• 380 V
• 3 Phase
Dimensions:
• Length: 300 cm
• Width: 57 cm

5) Peeling Machine (Brand: ‘VANMARK’)
Description: Peels the potato and feeds the roller-conveyor
Components:
• 6 cylindrical peelers
• 1 cylindrical cleaning brush
• 1 spiral cylinder
• Stainless Steel Cover
• AC motor
• AC inverter
• Inverter Panel
• Sensor Automation
Motor Specifications:
• 10 Hp
• 380 V
• 12.7 A
Inverter Specifications:
• 10 Hp
• 380 V
• 3 Phase
Dimensions:
• Length: 300 cm
• Width: 90 cm
• Height: 220 cm

6) Roller -Conveyor
Description: Transports peeled potato from Peeling Machine to the Singulator
Components:
• AC motor
• AC inverter
• Inverter Panel
• Sensor Automation
Motor Specifications:
• 1,1kW
• 380 V
• 2.29 A
Inverter Specifications:
• 3 Hp
• 380 V
• 3 Phase
Dimensions:
• Length: 300 cm
• Width: 100 cm
• Height: 150 cm

7) Chain-Conveyor
Description: Transports peeled potato from roller conveyor to the Slicer
Components:
• Stainless Steel chain
• AC motor
• AC inverter
• Inverter Panel
• Sensor Automation
Motor Specifications:
• 0.75 KW
• 380 V
• 2.1 A
Inverter Specifications:
• 3 Hp
• 380 V
• 3 Phase
Dimensions:
• Length: 300 cm
• Width: 110 cm
• Height: 335 cm

8) Singulator
Description: lines-up peeled potato and feed it to the slicer one-by-one
Components:
• 2 cylinders (Stainless Steel)
• AC motor
• AC inverter
• Inverter Panel
• Sensor Automation
• Feeding-cylinders
Motor Specifications:
• 1,1 KW
• 380 V
• 2.29 A
Feeding-cylinders Inverter Specifications:
• 3 Hp
• 380 V
• 3 Phase
Dimensions:
• Length: 150 cm
• Width: 130 cm
• Height: 270 cm

9) Slicer (Brand: ‘URSCHEL’)
Description: slices the potato and feeds the Blancher
Components:
• Water pipe & sprayer
• AC motor
• Security Sensors
• Sensor Automation
Slicer Motor Specifications:
• 2 Hp
• 380 V
• 3.1 A
• (Controlled by ON/OFF switch from Control Panel)
• Role of Security Sensors:
• Turns off the slicer in case the cover is opened

10) Blancher
Description: removes starch from sliced potato by hot water – Washes the potato by water – Removes extra water from potato by vibration, then by an air-blowing (fan) system – Collects the dirt-residues
Components:
• Stainless Steel Drum
• Stainless Steel Chain
• Dewatering Vibrator
• Drying Fan
• Steam pipe with electric valve
• AC motor (x4)
• AC inverter (x3)
• Inverter Panel (x3)
• Sensor Automation
Drum Motor Specifications:
• 1.5 Hp
• 380 V
• 2.85 A
Drum Inverter Specifications:
• 3 Hp
• 380 V
• 3 Phase
Chain Motor Specifications:
• 1 Hp
• 380 V
• 1.85 A
Chain Inverter Specifications:
• 3 Hp
• 380 V
• 3 Phase
Vibrator Motor Specifications:
• 1 Hp
• 380 V
• 1.85 A
Vibrator Inverter Specifications:
• 3 Hp
• 380 V
• 3 Phase
Fan Motor Specifications:
• 6.3 KW
• 380 V
• 14 A
• (Controlled by ON/OFF switch from Control Panel)
• Role of Security Sensors:
• Turns off the slicer in case the cover is opened
Dimensions:
• Length: 650 cm
• Width: 180 cm
• Height: 240 cm

10.1) Dirt-residue Remover
Description: removes the remaining particles washing from the blancher
Components:
• Stainless Steel chain
• Water pump
• Water pipe with electric valve
• AC motor (x2)
• Sensor Automation
Chain Motor Specifications:
• 0.37 KW
• 380 V
• 1.05 A
• (Controlled by ON/OFF switch from Control Panel)
• Pump Motor Specifications:
• 5.5 KW
• 380 V
• 11.4 A
• (Controlled by ON/OFF switch from Control Panel)

11) Dewatering
Description: removes extra water from sliced potato and feeds the Fryer
Components:
• Stainless Steel chain
• AC motor
• AC inverter
• Inverter Panel
• Sensor Automation
Motor Specifications:
• 0.75 KW
• 380 V
• 2.1 A
Inverter Specifications:
• 3 Hp
• 380 V
• 3 Phase
Dimensions:
• Length: 250 cm
• Width: 125 cm

12) Fryer
Description: Fries the potato chips and collects frying residues
Components:
• Blade chain
• Stainless Steel chain (x3)
• AC motor (x5)
• Crane (for cover)
• HMI
• PLC
• Control Panel
• Sensor Automation
• Blade Chain Motor Specifications:
• 1,1 KW
• 380 V
• 2.97 A
Blade Chain Inverter Specifications:
• 3 Hp
• 380 V
• 3 Phase
Frying Chain Motor Specifications:
• 1,1 KW
• 380 V
• 2.97 A
Frying Chain Inverter Specifications:
• 3 Hp
• 380 V
• 3 Phase
De-oiling Chain Motor Specifications:
• 0.75 KW
• 380 V
• 2.1 A
De-oiling Chain Inverter Specifications:
• 3 Hp
• 380 V
• 3 Phase
Frying-residues Chain Motor Specifications:
• 0.37 KW
• 380 V
• 1.05 A
• (Controlled by ON/OFF switch from Control Panel)
Crane Motor Specifications:
• 1.5 KW
• 380 V
• 3.75 A
• (Controlled by ON/OFF switch from Control Panel)
Dimensions:
• Length: 1070 cm
• Width: 180 cm
• Height: 250 cm

13) Salting Machine
Description: salts the potato chips after frying
Components:
• Stainless Steel chain
• AC motor
• AC inverter
• Inverter Panel
• Heaters (x2)
• Sensor Automation
Motor Specifications:
• 0.75 KW
• 380 V
• 2.1 A
Inverter Specifications:
• 3 Hp
• 380 V
• 3 Phase
Dimensions:
• Length: 70 cm
• Width: 115 cm

14) De-oiling Cooling Vibrator (Phase 1)
Description: first phase of removing the oil from fried chips
Components:
• Stainless Steel Vibrator
• AC motor
• AC inverter
• Inverter Panel
• Sensor Automation
Motor Specifications:
• 0.75 KW
• 380 V
• 2.1 A
Inverter Specifications:
• 3 Hp
• 380 V
• 3 Phase
Dimensions:
• Length: 230 cm
• Width: 125 cm

15) De-oiling & Quality Control Belt (Phase 2)
Description: second phase of removing the oil from fried chips and cooling it. Also feeds the Flavoring Drum
Components:
• AC motor
• AC inverter
• Inverter Panel
• Sensor Automation
• Motor Specifications:
• 0.37 KW
• 380 V
• 1,15 A
Inverter Specifications:
• 3 Hp
• 380 V
• 3 Phase
Belt Dimensions:
• Length: 300 cm
• Width: 100 cm

16) Flavoring Machine
Description: prepares the flavor and sends it to the flavoring drum
Components:
• AC motor
• AC inverter
• Inverter Panel
• Sensor Automation
• Motor Specifications:
• 0.37 KW
• 380 V
• 1,15 A
Inverter Specifications:
• 3 Hp
• 380 V
• 3 Phase
Dimensions:
• Length: 120 cm
• Width: 60 cm
• Height: 200 cm

17) Flavoring Drum
Description: mixes the flavor with potato chips
Components:
• Stainless Steel Drum
• AC motor
• AC inverter
• Inverter Panel
• Sensor Automation
Motor Specifications:
• 0.75 KW
• 380 V
• 2.1 A
Inverter Specifications:
• 3 Hp
• 380 V
• 3 Phase
Dimensions:
• Length: 200 cm
• Width: 125 cm
• Height: 170 cm

18) Oil Tanks
Description: stores the oil and feeds the fryer through a pump controlled from fryer’s PLC
Components:
• Stainless Steel Cylindrical tanks
• Heaters (x2)
• Oil pump
Motor Specifications:
• 0.75 KW
• 380 V
• 2.1 A
Inverter Specifications:
• 3 Hp
• 380 V
• 3 Phase
Tank Dimensions:
• Diameter: 93 cm
• Height: 150 cm

19) Oil Boiler (Brand: ‘WEISHAUPT’)
Description: diesel boiler for heating the frying oil
Boiler Dimensions:
• Length: 700 cm
• Width: 200 cm
• Height: 255 cm

20) Oil Pump
Description: provides oil circulation between fryer and boiler
Components:
• AC motor
• AC inverter
• Inverter Panel
• Sensor Automation
Motor Specifications:
• 25 Hp
• 380 V
• 32 A
Inverter Specifications:
• 25 Hp
• 380 V
• 3 Phase
Packaging:
5 x Ishida multi-head weighers
5 x Rovema bagging machines