Timson T48A ZMR 2

Equipment :
Reel Splicer
Manufacturer: Megtec
Model: DLC 1600
Year: 2003
Type: Automatic zero-speed splicer
Maximum Web Width: 1370 mm / 54 in
Features: Floor track reel preparation and loading system, automatic web-up device

Infeed Section :
Web Guide: E+L web guide system
Infeed: Timson T48 integrated infeed

Printing Units :
Model: Timson T48A ZMR
Year: 2005
Configuration: 2 blanket-to-blanket printing units
ZMR Capability: Zero Make Ready facility for continuous 1+1 colour production
Operating Modes: 2+2 colour mode or 1+1 with zero make-ready
Inking System: 3 reciprocating rollers, 3 forme rollers, rack-back design
Ink Control: Monograph remote ink control with ink agitators
Ink Supply: Technotrans automatic ink duct filling
Ink Wash-up: Elettra automatic ink roller wash-up
Dampening System: Technotrans spray dampening
Dampening Supply: Technotrans gamma.sd mixing and recirculation unit
Web Transfer: Air bar web transfer unit above print units

Dryer :
Manufacturer: Megtec
Model: Dual Dry C
Type: Hot air heatset dryer (gas)
Chill Stand: 4-roll chill stand
Silicone Application: 2 silicone applicators

Slitting and Web Handling :
Post-Dryer Web Guide: E+L web guide
Draw Roll Unit: Included
Slitting: Shear slit unit for up to 4 ribbons with driven lower anvils
Ribbon Divert: Motorised angle bars with air-blown ribbon guidance
Ribbon Collation: Motorised ribbon-to-ribbon register with fold softening per ribbon
Registration System: QuadTech ribbon registration

Folder:
Model: Timson M7X/4
Type: Variable format folder for three-sides-open long-grain and short-grain products
Ribbons: Up to 4 ribbons
Cuts Around: 4
Collect Modes: Collect 2 or Collect 4
Fold Options: Long-grain (3SO LG), cross-fold/tabloid (TAB SG), quarter fold
Pre-setting: Included
Binding Preparation: Notch/burst binding unit
Perforation: Central driven perforation unit
Deliveries: Cross-fold delivery (single exit), quarter-fold delivery (single exit)

Stacking and Palletising :
Exit Conveyors: Included
Pressing Station: Jog and pressing unit
Log Stacker 1: Civiemme ST 8000/120 DX (2006, overhauled 2018) with automatic strapping
Log Stacker and Palletiser: Civiemme ST220/48 DX (1998) with Civiemme PL86 palletiser

Control System :
Main Console: Timson main control console
Drive System: Shaftless AC servo drives
Electrical Cabinets: Control and drive cabinets included

Auxiliaries :
Plate Bender: Billow Protocol plate bender
Chiller: Trane AquaStream 2 ECGAL 450
Documentation: Set of manuals and drawings included

Possible Signatures :
Width (mm) Spine (mm) Fold Ribbons Ribbon Width (mm) Web Width (mm) Collect Pages Type
210 297 3SO LG 3 436/440 1,308/1,320 4/2 48/24 Single
210 297 3SO LG 2 436/440 872/880 4/2 32/16 Single
105 148 3SO LG 4 226/230 904/920 4/2 64/32 JP 2UP
105 148 3SO LG 3 226/230 678/690 4/2 48/24 JP 2UP
148 210 TAB SG 3 435/440 1,305/1,320 4/2 48/24 JP
148 210 TAB SG 2 435/440 870/880 4/2 32/16 JP

3SO LG = Three Sides Open Long Grain | TAB SG = Tabloid (cross-fold) Short Grain | JP = Joined Pair

Technical Details :
Maximum Web Speed 396 m/min / 1,300 ft/min
Printing Cylinder Circumference 1,282.7 mm / 50.5 in
Cut-off Length 320.7 mm / 12.625 in (4 cuts around)
Maximum Web Width 1,346 mm / 53 in
Maximum Print Width 1,346 mm / 53 in
Ribbon Width Range 203–508 mm / 8–20 in
Maximum Number of Ribbons 4
Paper Weight Range 28–120 g/m²
Maximum Signature Thickness (Long Grain) 3.65 mm / 0.144 in
Maximum Signature Thickness (Cross Grain) 3.2 mm / 0.126 in
Non-Print Gap 9.5 mm / 0.375 in
Plate Thickness 0.3 mm / 0.012 in
Blanket Type Compressible with underlay
Blanket Undercut 1.80 mm / 0.071 in
Power Requirements 415 V / 50 Hz / 3-phase + ground
Compressed Air (Splicer) 7 bar / 100 PSIG