Diosna Industrial bread production line

Manufacturer: Diosna, Werner & Pfleiderer, Benier, Kortlever, Kaak
Year: Various, 1991 – 2020
Capacity: approx. 2.400 units per hour
In running condition (without dough)

Industrial large-batch bread production line, consisting of:
Dough preparation system, consisting of, among other things:
• Weighing bunker;
• 3 pc. spiral mixing machines, with in total 5 bowls;
• Bowl elevator;
• Platform, stainless steel, including steps and safety fencing;
• Various controls, couplings, safety devices, etc.

Dough processing system, consisting of, among other things:
• Werner & Pfleiderer portioning (divider) machine, digital control, sensors, etc.;
• No rounding machine included, to be added additional;
• Benier intermediate proofer, capacity approx. 2.400 pieces/hour, 8 rows, 9 feet, stainless steel, heated by central heating system, incl. Lauer; conveyor belt infeed, platforms, climate control, digital control, etc.;
• Panel enclosure for ball cabinet, stainless steel, incl. 2 doors, cage ladder, etc.;
• Beltech conveyor belt, length 1.500 cm, incl. covers;
• Kortlever dough moulder, incl. dough infeed conveyor, centering roller, drag net, pressure plate, coupled conveyor, sensors, controls, etc.

Capway linear proofer, consisting of:
• Oval linear conveyor, 7 tiers, incl. platforms, curves, switches, etc.;
• Panel enclosure, incl. 2 doors, 1 window, etc.;
• Climate control system, controls, wiring, etc.;
• Decorating conveyor, incl. conveyor belt, water spray system, platform, 3 pc. seed scattering units, sensors, controls, etc.;

Winkler Den Boer tunnel oven consisting of:
• Capway oven loading device;
• Wire mesh belt tunnel oven, belt size 2.750 x 24.000 mm, indirectly heated, incl. control, etc.;
• Oven unloading device, incl. bread spray system, extractor hood, etc.;

Kortlever needle depanner, stainless steel, incl. safety gate, coupling conveyor, bread conveyor belt, etc.
• Kortlever baking strap conveying system, consisting of:
• Capway 12,0 meter cooling tunnel belt(approx. 90 seconds cooling time);
• Cleaning system, type Cleancap, incl. tin brush;
• Tin greasing machine, incl. extraction.

Capway strap storage system, type Robocap, capacity approx. 6,000 straps, incl. in- and outfeed conveyor, overhead rails, robot, control cabinet, fencing, safety devices, etc.;

1 set KAAK product cooling conveyors system for large-loaf bread, from depanner to packaging line, 5 lanes horizontal and 5 layers vertical, approx.. 90 minutes cooling time and 2 lanes for buffering;

Additional information:
Production line for tin bread:
• Type of product: 5 types of unlidded tin baked products up to 800 grams loafs (lidded for toast manually)
• Line capacity approx. 2.400 pc/h @ 30 min. baking (with shorter baking, capacity can go up)
• Production process parameters:
o intermediate proofing: 30 min. (variable between 25 – 50 min.)
o final proofing: 60 min. (variable between 50 – 80 min.)
o baking: 30 min. (variable between 15 – 60 min.)

Electrical power system: 3 x 400V – 50 Hz