Capway Bun and roll line

Brand Capway, Diosna, Winkler, WP
Capacity approx. 15,000 units per hour

Manufacturer: Diosna, Werner & Pfleiderer, Capway, Winkler den Boer
Year: Various, 2001 – 2024
Capacity: approx. 15,000 units per hour
In running condition

Consisting of:
Diosna dough mixing system, consisting of:
• 2 pc. spiral mixing machines, type SP160E, incl. drum extraction, bottom discharge, sensors, controls, etc.;
• 1 pc. standard trolley transport, 3 stops, incl. standard trolleys, rails, sensors, etc.;
• 1 pc. platform, stainless steel, incl. steps, fencing, safety devices, etc.;
• various controls, couplings, safety devices, sensors, etc.

Bun & roll dough processing system, consisting of:
• 1 pc. lift-and-tilt system for standard trolleys, including safety devices, etc.;
• 1 pc. dough collection hopper, including platform, conveyor belt, sensors, controls, etc.;
• 1 pc. Werner & Pfleiderer dough dividing and rounding machine, type Tewimat L 6 rows, stainless steel, including platform, flour scattering unit, spreading belt, safety devices, etc.;
• 1 pc. Venema dough processing line, including positioning unit, flour scattering unit,
• pressure roller, overhead conveyor, discharge station, etc.;
• 1 pc. Kortlever ironing unit for gloss agent, stainless steel, mobile, including ironing rollers;
• Various controls, touchscreens, sensors, CCTV with 4 cameras, etc.

Capway Linear proofer, consisting of:
• 1 pc. tray conveying system, 8 tiers, total length approx. 480m, incl. platforms, curves, switches, etc.;
• 1 insulation panel enclosure, incl. 2 doors, window, etc.;
• 1 climate control system, controls, wiring, etc.
1 pc. Bakker decoration system, incl. 3 decorative seed spreading units, 5 decorative seed spreading units, frame, platform, etc.

Winkler Den Boer tunnel oven installation, consisting of:
• 1 pc. oven loader, including tray infeed conveyor, length approx. 600 cm, 2x 90° curves;
• 1 pc. wire mesh belt oven, belt size 1,700 x 165 cm, indirectly heated, including controls, etc.;
• 1 pc. oven unloader, including extractor hood, tray outfeed conveyor, length approx. 500 cm, etc.;
• 1 pc. tray conveying system from tray storage to proofing cabinet, length approx. 50 m, incl. 6 x 90° curves;

Capway product cooling system, consisting of:
• 1 pc. tray elevator;
• 1 pc. tray infeed conveyor;
• 1 pc. paternoster product cooling system, 19 levels, length approx. 600 cm, incl. elevator system, various controls, couplings, sensors, etc.;
• 1 pc. tray outfeed conveyor, length approx. 450 cm;
• 1 pc. Capway small bread nibbling system, incl. conveyor belts, controls, sensors, etc.;
• 1 pc. tray conveyor, from nibbling system to plate storage, incl. brush, T-junction, etc.;
• 1 pc. Capway tray storage system, type Robocap, 6 x 2 tray stacks, set-up locations, 67 trays per location, incl. overhead rails, robot, fencing, safety devices, controls, etc.;
• 1 pc. conveyor belt, total length approx. 100m, incl. curves, transfers, controls, etc.;
• 1 pc. Mettler-Toledo metal detection system, type Safescan, 60 cm track width, incl. ejection device with chute, conveyor belt, controls, etc.;

Bun & Roll packaging system, consisting of:
• 1 pc. Bun & Roll slicing and packaging system, consisting of, among other things, 1 pc. positioning unit, incl. vibrating plate, 1 pc. distribution conveyor to 3 tracks, incl. guides, stops, etc.;
• 1 pc. product conveyor, length 240 cm;
• 2 pc. VWS Nederland LP500-Twin labeling systems, incl. 4 pc. LP500 Blow label printers, Octopus central control, packing conveyor, length 240 cm, etc.

Additional information:
Production line for buns/roll – max. 15,000 pc/h @ 8 min. baking
• Type of product: soft buns & rolls
• Tray size: 780 x 580 mm.
• Line capacity: up to 425 trays per hour @ 8 min. baking time
• Production process parameters:
o intermediate proofing: not applicable
o final proofing: 60 min. (variable between 30 – 120 min.)
o baking: 8 min. (variable between 7 – 30 min.)
o cooling (on cooling belt): 40 min. (variable between 30 – 60 min).
o freezing: not applicable
• Type of packaging:
o plastic bag (… closure) and sticker options
o plastic pillow bag
Electrical power system: 3 x 400V – 50 Hz