Homag Optimat KAL 330

Edge processing line
Consisting of:
- Infeed table HOMAG Optimat TBL 100/10/16
- Single sided edge banding machine HOMAG Optimat KAL 330
- Workpiece return LIGMATECH ZHR30 - Boomerang

"Flex production"
The line is layed out for a flexible production of funiture parts.

Workpiece dimensions:
- Length: 250 - 3000 mm
- Width: 120 - 1200 mm
- Thickness: 8 - 60 mm

Infeed table
Make: HOMAG
Type: Optimat TBL 100/10/16

Fix stop left

Technical data:
- Workpiece length min.: 120 mm
- Workpiece length max. for TBL100/25/12; 2500 mm
- Workpiece width min.: 195 mm
- Workpiece width max.: 1200 mm
- Roller diameter: 50 mm
- Roller spacing: ca. 120 mm
- Feed speed stepless adjustable: 7 - 40 m/min.

- Length approx. 1000 mm
- Width: 1800 mm
- Side guidance with rollers, stepless adjustable
1 air table 1700 x 650 mm

Edge banding machine, single sided
Make: HOMAG
Type: Optimat KAL 330/11/A20/S2

Single sided machine for pre-milling of straight workpiece edges, edge banding and post processing of different edge materials
from coil or as strip, up to 20 mm edge thickness, in length and cross throughfeed.

Fix stop left

Basic machine:
- One continous machine base for mounting of the processing units
- Workpiece support with roller bar extendable approx. 800 mm

Workpiece transport device:
- Transport chain 80 mm width with rubber surface
- Precision guidance and transport surfaces hardened

Top pressure:
- driven belt

Technical data:
- Feed speed: 18 - 25 m/min.
- Working height: 950 mm
- Working width min.:
-- 55 mm for workpiece thickness 22 mm
-- 100 mm for workpiece thickness 60 mm
-- (depending on workpiece length)
- Workpiece supernatend: 30 mm
- Workpiece thickness: 12 - 60 mm
- Edge material strips max.: 0,4 - 20 mm
- Edge cross section strips max.: 900 mm²
- Edge material coil: 0,3 - 3 mm
- Edge cross section max.:
-- for PVC: 135 mm²
-- for veneer: 100 mm²
- Coil diameter max.: 830 mm
- Pneumatic connection: 7-8 bar

Flexible workpiece infeed system wz10
Full automatically infeed of workpieces with different dimensions with heigh cycle frequenzy into a single sided edge banding machine, length and cross.
The workpieces need to be prepared precisely in size and angle.

Adjustment device infeed guidance wz10 stepless by stepless axis

Feed speed stepless adjustable 18-25 m/min
- Adjustment of speed at input terminal

Side adjustment of units automatically
- for automatic adjustment of the workpiece supernatend
for gluing and post processing units
- Adjustable 30 - 80 mm

Input terminal
Solvent applicator top/bottom

Pre-milling unit
For pre-milling of the workpiece edge before gluing.
- electro-pneumatic control of both motors
- 2 motors each 4 kW, 150 Hz., 9000 rpm

Stepless axis SF20 vertical
- for automatic adjustment of the miller middle to the panel thickness

Pre melting unit with granule storage
Quick lock system for application unit QA/QE
QA-glue storage front device for changing for different glue colours

Basic gluing unit A20
- Magazine height adjustment manually by spindle +/- 5 mm

Extended magazine A6/A-E12/A20 for 2 coils
- coil diameter max. 830 mm

Preheating station for QA/QE gluing unit
Automatic adjustment pressure zone

Trimming unit HL84
- standing trimming stop for sensitive edges

Pneumatic adjustment trimming motor for electropneumatic adjustment of the trimming motors for 2 positions
- Position 1: flush/level
- Position 2: with supernatent - for post processing with contour milling unit

Pneumatic adjustment chamfer/straight
- for electropneumatic changing from chamfer to straight
- manual adjustment of the side trimming stop
necessary if edge thickness changes

Rough milling unit 1,5 kW
2 motors above each other
each 1,5 kW, 200 Hz., 12.000 rpm
height adjustment by top pressure

Pneumatic adjustment rough milling unit for 2 positions
- Position 1: rough milling with edge supernatent (approx. 0,2 mm)
- Position 2: rough milling without edge supernatent

Free space for fine milling unit
Contour milling unit Servo FK13 automatic for processing of edge supernatents at the workpiece top and bottom edge
and for processing of theworkpiece front and rear edge in combination with trimming unit and rough milling unit.
- Servo controlled moves
- 2 motors each 0,4 kW, 200 Hz., 12.000 rpm
- Automatic 8-fold tool changer
- Feed speed max.: 20 m/min.
- Space between workpieces min. 500 mm
- Workpiece thickness 12 - 60 mm

Automatic adjustment for FK-device for automatic adjustment of similar radii on different edge thicknesses,
e.g. R=3 mm on edge thickness 3 mm or 6 mm and for moving out of the processing area.
Workpiece guidance for FK-device with additional clamping for workpiece length min. 120 mm for single sided machines.

Multi cleaning unit MN21 automatic
- For max. 3 different profiles
- Tracing from top, bottom and side for chamfer and rounding of pre-milled PVC edges.
- Air nozzles electropneumatic controlled
- For autom. chaning chamfer/radii and for moving aside out of the processing area for the upper and lower tool
- Height adjustment by top pressure

PVC shavings sparator top/bottom for better shaving remove
Finish unit FA11 top/bottom for finish processing of longitudinal edges
consisting of:
cleaning device
- for glue waste removal
- height adjustment by top pressure
- hard metall knife
Cleaning solvent application
- by spray nozzles
Buffing unit
- height adjustment by top pressure
- electropneumatic control of flat scraper

Universal milling unit controlled UF11
- swivable max. 90°
- Motor 6 kW
- Shaft 30 mm
- Motor position lying and hanging

Stepless axis horizontal for UF11
Stepless axis vertical for UF11

Universal milling unit controlled UF11
- swivable max. 90°
- Motor 6 kW
- Shaft 30 mm
- Motor position lying and hanging

Stepless axis horizontal for UF11
Stepless axis vertical for UF11

Belt sanding unit KS10 for sanding of straight edges
sanding belt speed 10 m/sec. oscillating device

Automatic adjustment KS10 for automatic adjustment according to different edge thicknesses and for moving out of the processing area.
Stepless torque adjustment
Cleaner 08 top/bottom for cleaning of the workpiece surface from top and bottom by rotating linear brush

Control
power control PC22

Workpiece return
Make: Ligmatech
Type: ZHR30 - Boomerang[
Standard return for large pieces

Use:
The workpiece return ZHR30 allows a 1-men-opperation of single sided troughfeed machines.

Workpiece dimensions:
- Length: 250 - 3000 mm
- Width: 250 - 1200 mm
- Thickness: 8 - 60 mm
- Weight max.: 60 kg

With lifting device at the end of the return.
Which is bringing the workpiece on the same level as the infeed air table.

Pintles for small parts, sensor controlled
Automatic positioning pintles, for easy turning of short and small pieces.

Workpiece dimensions for turning:
Length: 50 - 200 mm
Width: 300 - 800 mm

Belt cleaning (single)
consisting of a fixed brush line.